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OPERATIONS

M1011 24" Pan and Box Brake

OPERATIONS

General

Keep  fingers  away  from  all  clamp-

ing locations! Otherwise, severe pinch 

injury may occur.

This pan and box brake is an indispensable tool if you  

need to increase the strength of sheet metal plates with 

bends, or you intend on fabricating more complicated 

brackets, gussets, boxes, and fixtures. 

This manual covers initial setup and describes pan and 

box brake functions. Not covered is how to avoid prob-

lems with cracks in bends or compensate for structural 

problems in the various types of metal you bend. These 

problems can be solved by understanding the  bendabil-

ity properties of metal, how to calculate the maximum 

and minimum bend radius, spring back values, and bend 

allowances. 

Refer to publications and training if needed to under-

stand the mechanics of metal bending. With an 

increased knowledge and practice, you will be able to 

fabricate excellent sheet metal items.

To make a basic bend, do these steps:

1.

  Seat and install enough fingers against the holddown 

stop flange, to match the width of metal to be bent 

(see 

Figure 2)

.

2.

  Lift the hold down lever (see 

Figure

 

3)

, and insert 

the sheet metal between the fingers and apron.

3.

  Align the sheet metal bend mark with the apron 

edge, and lightly clamp the sheet metal in place. 

If the lever is hard to lock in position, adjust both 

holddown lock turnbuckles (see Figure 2) to accept 

the workpiece thickness. 

 

4.

  Adjust both finger setback cam levers to adjust the 

fingers in or out, so the finger tips are set back from 

the apron edge a minimum of 1-1/2 times the metal 

thickness. 

Note

: If the finger tips are any closer, 

you will damage the finger tips during the bend.

 

5.

  Lower the hold down lever and clamp the sheet 

metal in place. 

Note

: Do not force the hold down 

lever. 

6.

  Lift up on the apron levers until the sheet metal 

bend angle is at your desired angle.

Figure 3.

 Holddown lever.

PINCH HAZARD!

Holddown 

Lever

Figure 2.

 Fingers and turnbuckle.

Finger

Holddown Lock 

Turnbuckle

Finger Setback 

Cam Lever

Holddown 

Stop Flange

Apron

Содержание SHOP FOX M1011

Страница 1: ... 3482 On Line Technical Support tech support shopfox biz COPYRIGHT SEPTEMBER 2004 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China 6585CR ...

Страница 2: ......

Страница 3: ...stock Technical Support 2 About Your New 24 Pan and Box Brake 2 Specifications 2 Controls and Features 3 SAFETY 4 Standard Safety Instructions 4 Safety Instructions for Pan and Box Brakes 5 SET UP 6 Unpacking 6 Inventory 6 Cleaning 6 Tool Placement 7 Mounting 7 OPERATIONS 8 General 8 MAINTENANCE 9 General 9 Cleaning and Lubrication 9 PARTS 10 WARRANTY 12 ...

Страница 4: ... ruggedly built parts and a rigid quality control program assure safe and reliable operation This pan and box brake is an indispensable tool if you need to increase the strength of sheet metal plates with bends or you intend on fabricating more complicated brackets gussets boxes and fix tures When bolted to a secure workbench your pan and box brake allows you easily bend 24 wide mild steels up to ...

Страница 5: ...can be clamped and bent F Finger Position Control Allows for adjusting the holddown and fingers to move them clos er or farther away from the point of bend G Apron Allows for even bending and support for sheet metal H Apron Face Applies even pressure along the surface of the sheet metal during the bend I Apron Lever Allows you to bend the sheet metal with two levers J Finger Knife Edge Allows for ...

Страница 6: ...way Visitors must be kept at a safe distance while operating unit 7 Childproof your workshop and dangerous tools with padlocks master switches or by removing starter keys where applicable 8 Do not force tool The tool will do a safer and better job at the rate for which it was designed 9 Use correct tool Do not force the tool or attachment to do a job for which it was not designed 10 Wear proper ap...

Страница 7: ... to the bone Always chamfer and de burr sheet metal before bending in the pan and box brake 4 Always wear leather gloves and approved safety glasses when using this tool 5 If at any time you are experiencing difficulties performing the intended operation STOP using the tool and contact our Technical Support Department or ask a qualified expert how the operation should be performed 6 Never use tool...

Страница 8: ...rake 1 D 1 Fingers 2 E 2 Fingers 4 F 3 Fingers 2 G 4 Fingers 2 Should any part be missing examine the packaging carefully to be sure those parts are not among the packing materials If any parts are missing find the part number in the back of this manual and contact Woodstock International Inc at 360 734 3482 or at tech support shopfox biz Inventory 1 Remove the fingers from the pan and box brake 2...

Страница 9: ...rs by closing and locking all entrances when you are away NEVER allow untrained visitors in your shop when assembling adjusting or operat ing equipment Tool Placement Mounting A securely mounted pan and box brake gives you a bet ter feel for the amount of sheet metal spring back and give you excellent control during the bending pro cess To mount the pan and box brake do these steps 1 Mount the Mod...

Страница 10: ... sheet metal items To make a basic bend do these steps 1 Seat and install enough fingers against the holddown stop flange to match the width of metal to be bent see Figure 2 2 Lift the hold down lever see Figure 3 and insert the sheet metal between the fingers and apron 3 Align the sheet metal bend mark with the apron edge and lightly clamp the sheet metal in place If the lever is hard to lock in ...

Страница 11: ...exists Note Use a mild solvent and soft rag Harsh sol vents like thinners gasoline acetone will damage painted surfaces and can permanently etch metal surfaces 2 Wipe a light coat of machine oil on all machined surfaces to prevent rust and apply a drop of machine oil at the locations shown in Figure 4 Cleaning and Lubrication NEVER use gasoline or other petroleum based solvents to clean with ALWAY...

Страница 12: ... 10 PARTS M1011 24 Pan and Box Brake ...

Страница 13: ...FINGER 1 16 XM1011016 FINGER 2 18 XM1011018 FINGER 3 19 XM1011019 FINGER 4 21 XM1011021 SHAFT REF PART DESCRIPTION 22 XPSS01M SET SCREW M6 1 0 X 10 23 XPSB14M CAP SCREW M8 1 25 X 20 24 XPK47M KEY 4 X 4 X 15MM 25 XM1011025 BUSHING 26 XM1011026 BODY 27 XM1011027 SMALL SHAFT 28 XM1011028 LOWER LEFT ECCENTRIC 29 XM1011029 BUSHING 30 XM1011030 READ MANUAL LABEL 31 XM1011031 SHOP FOX LOGO 32 XM1011032 S...

Страница 14: ... is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to...

Страница 15: ...__________________________________________________________ __________________________________________________________ 1 How did you first learn about us ___Advertisement ___Friend ___Mail order Catalog ___Local Store ___World Wide Web Site ___Other__________________________________________________ 2 Which of the following magazines do you subscribe to ___Cabinetmaker ___WOOD ___Family Handyman ___...

Страница 16: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here ...

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