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REPLACEMENT PARTS

Blade Guide Assembly, Drive Side

7-3

HRdoc092116

REPLACEMENT PARTS

7.3

Blade Guide Assembly, Drive Side

REF.

DESCRIPTION (



Indicates Parts Available In Assemblies Only)

PART #

QTY

BLADE GUIDE ASSEMBLY, HR DRIVE SIDE

500501

ROLLER, HR BLADE GUIDE NARROW W/BEARINGS

500499

NUT, M12-8 HEX NYLON ZINC LOCK

F81034-2

ROLLER, BLADE GUIDE NARROW

500098



BEARING, 6001 2RSR NACHI

087893

RING, W28 INSIDE RETAINING

F81090-9

WASHER, ZINC-PLATED SPACER

087891-1

SHAFT, BLADE GUIDE ROLLER ZINC-PLATED

087763-1

BRACKET WELDMENT, DS BLADE GUIDE ZINC-PLATED

500498-1

SCREW, M10X1X40 DIN913 STAINLESS STEEL SET

F81015-2

NUT, M10X1-04-ST-A2 ISO 8675 THIN

F81033-10

SHAFT, BLADE GUIDE MOUNT ZINC-PLATED

088255-1

BLOCK, BLADE GUIDE MOUNT - COMPLETE

507316

BLOCK WELDMENT, BLADE GUIDE MOUNT

514887-1

BOLT, M10X1X25 DIN 933 STAINLESS STEEL

F81003-28

NUT, M10X1-04-ST-A2E ISO8675 THIN

F81033-10

WASHER, 8.2 SPLIT LOCK ZINC

F81054-4

SCREW,M8x25-8.8 HEX SOCKET HEAD CAP ZINC

F81002-21

SCREW, M10X1X20 DIN 913 STAINLESS STEEL SET

F81015-1

WASHER, 8.4 FLAT,ZINC

F81054-1

HR0001_E

Содержание HR1-6E11S

Страница 1: ......

Страница 2: ......

Страница 3: ...E11S rev B2 00 HR1 6E11S rev B2 00 HR500E15S rev B2 00 HR1 6E15S rev B2 00 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintainin...

Страница 4: ...ood Condition SECTION 2 OPERATION 2 1 2 1 Control Overview 2 1 2 2 Resaw Setup 2 3 Electrical Requirements US Version Only 2 3 Replacing The Blade 2 13 2 4 Tensioning The Blade 2 15 2 5 Tracking The B...

Страница 5: ...Devices Inspection 4 9 SECTION 5 ALIGNMENT 5 1 5 1 Alignment Procedures 5 1 5 2 Blade Installation And Tracking 5 2 5 3 Blade Wheel Alignment 5 4 5 4 Saw Head Adjustment 5 9 5 5 Blade Guide Arm Vertic...

Страница 6: ...crews 7 21 7 16 Manual Up Down System 7 21 7 17 Mast 7 22 7 18 Mast Tilt Adjustment Screw 7 24 7 19 Vertical Mast Slide Pads 7 25 7 20 Motor Assembly 7 26 7 21 Feed Chain Drive Tensioner 7 27 7 22 Hol...

Страница 7: ...pport Bracket 8 2 8 3 Fixed Side Fence Support Bracket Connecting Bracket 8 4 8 4 Fixed Side Fence Support Bracket 8 5 8 5 Middle Support Bracket Moving Side Fence 8 6 8 6 Side Fence Barriers 8 8 8 7...

Страница 8: ...oll free at 1 800 525 8100 Ask to speak with a Customer Service Representative Please have your machine identification number and your customer number ready when you call The Service Representative ca...

Страница 9: ...ezialarbeiten GmbH Eichistra e 4 6353 Weggis Tel 41 0 41 3900312 GSM 41 0 79 9643594 info mobilsaegen ch RUSSIA Dariusz Miko ajewski OOO WOOD MIZER INDUSTRIES 141031 Moscow Reg Mytishenski raj pos Ves...

Страница 10: ...ciler Sitesi 191 sk No 41 ADANA Tel 90 322 346 15 86 Fax 90 322 345 17 07 GSM 90 533 363 18 44 e mail info erkaahsap com tr FINLAND Howard Blackbourn Oy Falkberg Jordbruk Ab Falkintie 220 25610 Ylonky...

Страница 11: ...ent ROMANIA M Echert S C Echert Comprod s r l Str Schitului Nr 6 Apt 7 etajul 1 725 70 Vatra Dornei Romania Tel Fax 40 230 374 235 Tel 40 740 35 35 74 Regional Manager Africa Wood Mizer Africa Jean Ja...

Страница 12: ...esult in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations whic...

Страница 13: ...Manual before operating the resaw Take notice of all safety warnings throughout this manual and those posted on the machine Keep this manual with this machine at all times regardless of ownership Als...

Страница 14: ...ng blades is safest when done by one person Keep all other persons away from area when coiling carrying or changing a blade Failure to do so may result in serious injury WARNING Always wear eye ear re...

Страница 15: ...re operating the resaw Failure to do so may result in serious injury Keep Persons Away DANGER Keep all persons out of the path of moving equipment and lumber when operating the resaw Failure to do so...

Страница 16: ...e motor to cool sufficiently before beginning any service function DANGER Always keep hands away from moving bandsaw blade Failure to do so will result in serious injury DANGER Always be aware of and...

Страница 17: ...nergized and dangerous WARNING Disconnect and lock out power supply before servicing the resaw Failure to do so may result in serious injury WARNING Never assume or take the word of another person tha...

Страница 18: ...e blade housing cover CAUTION The resaw s work stand should be equipped with a 4 kg or bigger dry powder extinguisher Keep Safety Labels In Good Condition IMPORTANT Always be sure that all safety deca...

Страница 19: ...No Description 096317 CAUTION Read thoroughly the manual before operating the machine Observe all safety instructions and rules when operating the resaw 099220 CAUTION Close all guards and covers bef...

Страница 20: ...Safety 099221 CAUTION Keep all persons a safe distance away from work area when operating the machine 099222 CAUTION Sawdust outlet Protect eyes 096321 Blade movement direction S12004G CAUTION Always...

Страница 21: ...5G CAUTION Always wear protective ear muffs when operating the resaw 501465 CAUTION Always wear safety boots when operating the resaw 512107 CAUTION Always wear safety gloves when operating the resaw...

Страница 22: ...ication sign S20097 Motor rotation direction 509025 Blade drive wheel diameter blade linear speed 505346 TVS Tensioner Valve Handle Positions 510643 Blade Tension Values TABLE 1 1 099401 S20097 d 5090...

Страница 23: ...Labels In Good Condition Safety HRdoc092116 1 12 1 101176 CAUTION Compressed air in the system even after electric power disconnection 513181 Pressure value of the pneumatic system TABLE 1 1 101176 51...

Страница 24: ...RT button To stop the blade motor press the STOP switch 2 Feed Track To start spinning the feed track forward or backward turn the switch left or right To stop the feed track press the STOP button FIG...

Страница 25: ...ter Records work hours of the machine 6 Contol Panel Power Switch Turns on and off power to the control box 7 Control Power Indicator Main Electric Box 1 Key Switch The key switch has three positions...

Страница 26: ...2 3 MHdoc092116 Operation 2 2 Resaw Setup The Horizontal Resaw is delivered to the customer place in modules The HR modules must be mounted together See Figure 2 2 Attach the base to the additional mo...

Страница 27: ...n MHdoc092116 2 4 2 See Figure 2 3 Using the appropriate bolts washers and nuts mount the base and the additional module modules together FIG 2 3 M16x160 Bolt 2 M12x40 Bolt 2 Screw M6x10 Hex Socket He...

Страница 28: ...Operation Resaw Setup 2 2 5 MHdoc092116 Operation See Figure 2 4 Mount the feed chain drive module FIG 2 4 M16x160 Bolt 2 Screw M6x10 Hex Socket Head Cap 4 Washer 17 4 Nut M16 2...

Страница 29: ...s shown in the figures 2 6 to 2 11 depending on the resaw configuration IMPORTANT Before starting to use the resaw you have to meet the following conditions Set up the resaw on firm and level ground S...

Страница 30: ...les below for the required connection specifications See Table 2 1 1 The light source can not cause stroboscopic effect Type Power Supply Voltage Nominal Power Preffered overcurrent protection Nominal...

Страница 31: ...low IMPORTANT The resaw is wired for use with a 480 volt power supply To operate the resaw with 240V or 380 415V power supplies a transformer is required Refer to the table below See Table 2 2 See Tab...

Страница 32: ...E STOP locations are shown in the figures below See Figure 2 6 Layout of the MRTHR6 M resaw 6 head HR for 1 5 3 6m 4 9 11 8 ft logs See Figure 2 7 Layout of the MRTHR6 S resaw 6 head HR for logs 1 5m...

Страница 33: ...4 head HR for 1 5 3 6m 4 9 11 8 ft logs See Figure 2 9 Layout of the MRTHR4 S resaw 4 head HR for logs 1 5m 4 9 ft FIG 2 8 FIG 2 9 10550mm 415 35 3200mm 126 HR4 6210x2039 244 49 x 80 275 E STOP Locati...

Страница 34: ...r rotation direction is as indicated by the arrow located on the motor body fan guard If the rotation direction is incorrect invert the phases in the phase inverter located in the power socket electri...

Страница 35: ...nly Operation MHdoc092116 2 12 2 The resaw can be lifted using a forklift only The forklift must be rated for at least 2000kg 4410 lb The resaw is equipped with forklift pockets Insert the forks into...

Страница 36: ...handling bandsaw blades Changing blades is safest when done by one person Keep all other persons away from work area when changing blades Failure to do so may result in serious injury Raise the blade...

Страница 37: ...en the blade guide assemblies point to the drive side of the machine Make sure the teeth are pointing the correct direction Position 1 1 4 wide blades on the wheels so the gullet is 3 0 mm 0 12 1 0 mm...

Страница 38: ...below the blade tension valve The values F and E are blade thickness and blade width Check the blade tension occasionally when adjusting the cant control or while cutting and adjust if necessary As t...

Страница 39: ...els so that the gullet is 3 0 mm 0 12 1 0 mm 0 04 out from the front edge of the wheel 5 Use the cant adjustment bolt shown in Figure 2 12 to adjust where the blade travels on the blade wheels To move...

Страница 40: ...r resaw has six cutting heads you will need to adjust each head in 14 0 mm 0 55 increments up from the feed track This will allow 1 5 mm 0 06 kerf for each blade See Figure 2 14 The sixth saw head the...

Страница 41: ...ead Height Adjustment Operation MHdoc092116 2 18 2 head NOTE When adjusting the saw head height lower than 20mm adjust the blade guide arm so that it does not touch the feed chain FIG 2 15 Saw Head He...

Страница 42: ...Operation Saw Head Height Adjustment 2 2 19 MHdoc092116 Operation See Figure 2 16 FIG 2 16 20mm...

Страница 43: ...produce siding Loosen the locking bolt Turn the tilt adjustment screw clockwise to tilt the saw head upward or counterclockwise to tilt the saw head downward NOTE The saw head can be set at an angle...

Страница 44: ...Operation Guide Fence Adjustment 2 2 21 MHdoc092116 Operation 2 8 Guide Fence Adjustment See Figure 2 18 Loosen the wing nuts Move the guide fence to the desired cant width FIG 2 18 Wing Nut...

Страница 45: ...t The arm should be adjusted about 25 mm 1 wider than the material to be cut Example If the material to be cut is 150 mm 5 9 wide adjust the blade guide arm so the area between the blade guides is 175...

Страница 46: ...t the blade is properly tensioned Make sure all persons are at a safe distance from the machine Check that the emergency stops are released NOTE The resaw will not start if either of the emergency sto...

Страница 47: ...before restarting the saw head The saw head cannot be restarted until the emergency stop button is released See Figure 2 21 After the saw head has been successfully started the feed track can be star...

Страница 48: ...rate from 0 to ca 25 m 82 ft per minute Turn the switch clockwise to increase the feed rate counterclockwise to slow the feed rate down Factors that will determine what feed rate you can use include N...

Страница 49: ...ll require slower feed rates Sharpness of blades Dull or improperly sharpened blades will require slower feed rates than sharp and properly maintained blades Off bearing capability Your ability to fee...

Страница 50: ...is supplied from a water pipe network minimum pressure 0 35bar 0 05MPa maximum 6bar 0 6MPa Water flows though a hose a solenoid and a manual valve to the blade guide where the blade enters the log Th...

Страница 51: ...Operation Standard Lube System Supplied from a Water Supply Network Operation MHdoc092116 2 28 2 See Figure 2 24 Use the manual valve on each saw head to adjust the amount of water flow FIG 2 24...

Страница 52: ...n the water bottle will help clean the blade when cutting wood with a high sap content Before you start cutting check the water level in the bottle WARNING Use ONLY water with the water lube accessory...

Страница 53: ...re spinning Failure to do so may result in serious injury 5 Check alignment of the blade on the blade wheels and blade guides Adjust as necessary 6 Raise or lower the saw heads to the desired setting...

Страница 54: ...he desired finished dimension is obtained 12 Restart the blade and feed track 13 Place material on the infeed table Return unfinished material to be re fed into the resaw i e place it on the return ta...

Страница 55: ...rk includes programmable PLC controller incremental encoder programmable control panel motor breakers frequency converters and limit switches 3 2 Functions Multisetwork can work in two modes MANUAL ea...

Страница 56: ...NT Start up 3 3 2 Multisetworkdoc092116 MULTISETWORKSOPERATION 3 3 Start up After starting the controller the initial welcome screen will appear See Figure 3 1 3 3 1 Calibration After few seconds the...

Страница 57: ...3 3 3 See Figure 3 2 Depending on the number of saw heads the appropriate number of fields to enter values will appear Measure the height of each saw head and enter these values in the fields Then pre...

Страница 58: ...head and the target height values are displayed Press BACK button to move to the main window After pressing SET button all saw heads will be moved to their preset target heights To change any target...

Страница 59: ...LTISETWORKS OPERATION OPTIONAL EQUIPMENT Multisetworkdoc092116 3 5 3 See Figure 3 5 Press OK button to back to MANUAL MODE screen Screen with imperial fractional unit of measure is shown below See Fig...

Страница 60: ...KS OPERATION OPTIONAL EQUIPMENT Manual Mode 3 3 6 Multisetworkdoc092116 MULTISETWORKSOPERATION When positioning is started the blinking POSITIONING button will appear instead of SET button See Figure...

Страница 61: ...cessary to set the correct kerf value to allow the X Board mode to work properly Kerf value can be set in Diagnostic menu See Section 3 6 3 See Figure 3 8 After choosing the X Board menu depending on...

Страница 62: ...o the main window Choose Mode screen press the BACK button After pressing SET button each saw head will automatically be set at the calculated height To change any board thickness value press on this...

Страница 63: ...alue When positioning is started the blinking POSITIONING button will appear instead of SET button First saw head is set at the highest calculated height last active saw head is set on the lowest calc...

Страница 64: ...isetworkdoc092116 MULTISETWORKSOPERATION See Figure 3 11 When saw heads are set press OK button to move to X Board mode screen 3 6 Diagnostic Press DIAGNOSTIC button on the Choose mode screen See Figu...

Страница 65: ...iagnostic MULTISETWORKS OPERATION OPTIONAL EQUIPMENT Multisetworkdoc092116 3 11 3 See Figure 3 13 Units of measure and language can be set on the DIAGNOSTIC screen Also controller calibration can be m...

Страница 66: ...g screen will be displayed See Figure 3 14 Check if values of each saw head height are the same with real saw heads height read on the scale located on each saw head mast If any of these values is inc...

Страница 67: ...present the current numbers of encoder revolutions Use arrows to manually control the up down system Kerf Press KERF window to enter the kerf value Next confirm by pressing ENTER button The correct ke...

Страница 68: ...is ok Red there is no communication OTB Modules show the communication status with OTB modules These modules are active only when machine is equipped with 3 4 5 or 6 saw heads When there is only one...

Страница 69: ...oint Bit0 Bit7 drive register status Drive velocity Input Entered speed Hz Drive velocity Output Motor speed Hz Motor current nominal value for 400 460V should be 1 5A Up and down limit switches condi...

Страница 70: ...Caution All changes have to be agreed with Wood Mizer Customer Service These parameters influence up down operation If there are problems with saw head positioning change parameters These changes infl...

Страница 71: ...MULTISETWORKS OPERATION OPTIONAL EQUIPMENT Diagnostic MULTISETWORKS OPERATION OPTIONAL EQUIPMENT Multisetworkdoc092116 3 17 3 See Figure 3 19 Values displayed by the controller may vary FIG 3 19...

Страница 72: ...oosing the X BOARD mode the following message may occur See Figure 3 20 Enter the DIAGNOSTIC I O mode Check if number of saw heads displayed on the screen and mounted on the machine are the same See F...

Страница 73: ...electric box CAN_R LED should be steady on I O and CAN_E LED should blinks red See Figure 3 23 If so check connection between drive and cantap patchcord with RJ45 terminals When two or more saw heads...

Страница 74: ...Green communication is ok Red no communication OTB Modules show the communication status with OTB modules These modules are active only when machine is equipped with 3 4 5 or 6 saw heads When there i...

Страница 75: ...etween encoder and motoreducer wire connecting encoder and connectors or wires connecting PLC controller inputs and power supply with connectors First remove encoder cover and check if encoder clutch...

Страница 76: ...e saw head number 5 and 6 are connecting with PLC 3 0 controller Controller Module Encoder Saw Head Inputs PLC 1 0 Encoder 1 Saw Head 1 I0 and I1 PLC 1 0 Encoder 2 Saw Head 2 I4 and I5 PLC 2 0 Encoder...

Страница 77: ...rrors MULTISETWORKS OPERATION OPTIONAL EQUIPMENT Multisetworkdoc092116 3 23 3 Next choose the Diagnostic Mode See Figure 3 27 Use arrow buttons to move the saw head up or down and watch LED of the enc...

Страница 78: ...between brown and blue wire should be 24VDC 3 7 6 Incorrect up down movement direction See Figure 3 30 This error may be caused by improper connection of the encoder or up down motor Enter the Diagno...

Страница 79: ...Figure 3 31 Possible error cause Saw head run on the up down limit switch limit switch or wire between limit switch and connector is damaged wire between connector and inputs LI4 or LI5 of the drive a...

Страница 80: ...xtended drive status The following window will appear See Figure 3 33 Upper and lower limit switches conditions of the upper and lower limit switches Green limit switch is released Red limit switch on...

Страница 81: ...oning error See Figure 3 34 Saw head run too slow or too far It is connected with saw head movement parameters on the TUNING screen See Figure 3 35 First push BACK TO DEFAULT VALUES button to set the...

Страница 82: ...ORKS OPERATION OPTIONAL EQUIPMENT Errors 3 3 28 Multisetworkdoc092116 MULTISETWORKSOPERATION Caution All changes have to be agreed with Wood Mizer Customer Service These parameters influence up down o...

Страница 83: ...rocedures concerning the blade motor 4 1 Wear Life See Table 4 1 This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due...

Страница 84: ...have worn smooth or have become cone shaped See the Parts manual for blade guide rebuild kits and complete roller assemblies 4 3 Sawdust Removal 1 Remove the excess sawdust from the blade wheel housin...

Страница 85: ...awdust buildup in chain links 3 Make sure all safety warning decals are readable Remove sawdust and dirt Replace any damaged or unreadable decals immediately Order decals from your Customer Service Re...

Страница 86: ...ecifications for your resaw To adjust the drive belt tension 1 Remove the drive belt guard 2 Loosen the four motor mounting bolts see Figure 3 3 3 Loosen one of the adjustment bolts shown in Figure 3...

Страница 87: ...re belt wear Attach a straight lath to the front surfaces of the motor and the wheel drive pulleys It should touch the pulleys on the entire length To align the motor pulley and the drive pulley loose...

Страница 88: ...MAINTENANCE Drive Belt Adjustment 4 4 6 25doc092116 MAINTENANCE performing the alignment make sure the drive belt tension has not been changed FIG 4 3 rs_023a...

Страница 89: ...25doc092116 4 7 4 4 8 Feed Track Chain Tension See Figure 4 4 If necessary use the adjustment bolts shown below to adjust the feed track chain tension NOTE The bolts must be adjusted evenly See Figure...

Страница 90: ...6 MAINTENANCE 4 9 Up Down System 1 Lubricate the two acme screws shown below with a lithium grease every fifty hours of operation but at least once a week See Figure 4 7 FIG 4 8 50 Blade Height Adjust...

Страница 91: ...circuit 1 6 saw heads Motor brake and its circuit 1 Control box and main electric box E STOP circuit inspection Start the main motor Push the E STOP button located on the control box The motor should...

Страница 92: ...t be possible to restart the motor until the E STOP is released 3 Safety switch circuit inspection 1 6 saw heads Start the main motors Open the blade housing cover No 1 The main motor of the saw head...

Страница 93: ...time Start the main motor of the saw head No 1 Then turn the key switch to the 0 position to stop the motor Measure the braking time Start the main motor of the saw head No 1 Then stop the motor by tu...

Страница 94: ...Check and adjust the vertical alignment of the blade guide arm See Section 5 5 3 Check and adjust the horizontal alignment of the blade guide arm See Section 4 6 4 Check and adjust the vertical angle...

Страница 95: ...blade housing cover 3 Manually spin one of the blade wheels until the blade positions itself on the wheels See Figure 5 2 The blade wheels should be adjusted so that the gullet of 1 1 4 blades rides...

Страница 96: ...l Adjustment with the cant control is usually all that is required to track the blade properly on both blade wheels The drive side blade wheel will usually not have to be adjusted If necessary the dri...

Страница 97: ...blade will not track properly on the wheels 1 Use the blade guide alignment tool to check the vertical alignment of each blade wheel Attach the tool to the blade near the inner blade guide mount Be s...

Страница 98: ...e hex socket head screw marked with the red arrow in the figure and adjust the wheel with the vertical adjustment screws To tilt the wheel down loosen the top adjustment screw one quarter turn Loosen...

Страница 99: ...t the vertical tilt of the idle side blade wheel See Figure 5 5 Use the vertical adjustment screws to adjust the idle side blade wheel To tilt the wheel up loosen the bottom adjustment screw one quart...

Страница 100: ...f an 1 1 4 blade is 3 0 mm out from the front edge of the wheel 1 0 mm 0 04 See Figure 5 7 Use the cant control adjustment to adjust the idle side blade wheel If the blade is too far forward on the wh...

Страница 101: ...fore adjusting the wheel loosen the drive belt using the adjustment bolts marked with the orange arrows in the figure To move the blade back on the wheel loosen the right adjustment screw one quarter...

Страница 102: ...e locking nuts on either of the sets of screws Then turn the adjustment nuts clockwise to raise the ouside of the saw head or counterclockwise to lower the outside of the saw head NOTE Be sure to adju...

Страница 103: ...the arm so that the measurement from the top of the track feed to the arm in the closed position is the same as the measurement from the top of the track feed to the arm in the open position If the a...

Страница 104: ...hand pressure There should be no side to side play 5 6 Blade Guide Arm Horizontal Adjustment 1 Put the blade guide assembly back in the arm if you took it out Put the assembly back so that the flange...

Страница 105: ...lers inward will cause the flange to move away from the blade 5 Adjusting the two outside rollers outward will cause the flange to move toward the blade 6 Adjust until the roller flange is the same di...

Страница 106: ...n the idle side of the cutting head It is referred to as the outer assembly and is adjustable for various widths of materials to be processed Blade guide alignment includes four steps Blade Deflection...

Страница 107: ...2 Install the blade guides Make sure the two set screws shown are threaded into the blade guide shaft until they touch each other See Figure 5 13 3 Loosen the bottom jam nut and tighten the top jam nu...

Страница 108: ...ooth or burr and is lying flat on the blade See Figure 5 14 3 Measure the distance from the bottom of the tool to the feed track chain at the center of the tool and then at the front end of the tool 4...

Страница 109: ...en readjust the vertical tilt of the blade guide 6 Move the blade guide alignment tool close to the other blade guide and repeat the above steps Adjust the vertical tilt of this guide if necessary NOT...

Страница 110: ...er blade guide so the blade guide flange is approximately 1 5 3 0 mm 0 06 0 12 from the back of the blade 2 Loosen one side and one top set screw shown Tap the blade guide forward or backward until pr...

Страница 111: ...nd measure between the back edge of the blade and the ruler at the end closest to the inner blade guide B 4 Measure between the back edge of the blade and the other end of the ruler A 5 The roller sho...

Страница 112: ...n a down set tooth of the blade to the top of the feed track chain See Figure 5 18 2 View the blade height scale with eyes level with the indicator 3 Loosen the indicator bracket mounting bolts and ad...

Страница 113: ...6 1 6 SECTION 6 SPECIFICATIONS 6 1 Overall Dimensions See Figure 6 1 The major dimensions of the resaw are shown below all dimensions are in millimeters FIG 6 1 2050mm 3510mm 580mm 2250mm 138 2 80 7...

Страница 114: ...n the table below See Figure 6 2 The major dimensions of the Idle Roller Table SLPIRT are shown below Weight 1552 kg 3422 lb base 2 head module 1290 kg 2844 lb 2 head extension Height 1900 mm 74 8 Wid...

Страница 115: ...Specifications Overall Dimensions Specifications MHdoc092116 6 3 6 See Figure 6 3 See the figure below for the major dimensions of the Cross Roller Table SLPCRT FIG 6 3 47 1 16 28 31 32 36 11 32...

Страница 116: ...Specifications Overall Dimensions 6 6 4 MHdoc092116 Specifications See Figure 6 4 The figure below shows locations of the resaw legs FIG 6 4 HR2 HR4 HR6 86 86 980 87...

Страница 117: ...mance Cutting Length 0 9 3 6 m 3 11 8 ft Material Height 10 400 mm 0 4 16 Material Height with optional rollers 0 150 mm 0 11 8 Material Width 75 280 mm 3 11 Feed Speed 0 25m 0 82ft min Minimum Cuttin...

Страница 118: ...ding LEX8 86 2 dB A cant receiving HR4E11 15S LEX8 96 7 dB A cant loading LEX8 92 9 dB A cant receiving TABLE 6 5 1 The noise level measurement was taken in accordance with PN EN ISO 3746 Standard The...

Страница 119: ...hoses must be grounded or made with materials not accumulating electrostatic charge CAUTION Always turn on the dust extractor before starting the machine Belt Description Belt Size Wood Mizer Part No...

Страница 120: ...vailable except in subassembly K05555 To Order Parts From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Kolo Nag rna 114 St Poland at 48 63 2626000 or 4...

Страница 121: ...T M12 8 HEX NYLON ZINC LOCK F81034 2 1 2 ROLLER BLADE GUIDE NARROW 500098 1 3 BEARING 6001 2RSR NACHI 087893 2 4 RING W28 INSIDE RETAINING F81090 9 2 5 WASHER ZINC PLATED SPACER 087891 1 2 6 SHAFT BLA...

Страница 122: ...UIDE ROLLER ZINC PLATED 087763 1 1 7 BRACKET WELDMENT DS BLADE GUIDE ZINC PLATED 500498 1 1 8 SCREW M10X1X40 DIN913 STAINLESS STEEL SET F81015 2 2 9 NUT M10X1 04 ST A2 ISO 8675 THIN F81033 10 2 10 SHA...

Страница 123: ...81090 3 1 6 WASHER 5 8 INTERNAL STAR F05011 25 8 7 NUT 5 8 18 HEX ZINC F05010 11 12 8 WASHER 5 8 EXTERNAL STAR F05011 26 4 9 WASHER 17 FLAT ZINC F81058 1 5 10 BOLT WELDMENT ECCENTRIC 086508 1 4 11 BRA...

Страница 124: ...1 8 Bearing 6210 2RSR 093237 3 9 Ring Z50 Outside Retaining F81090 28 2 10 Key AB 14x9x50 Parallel 093266 1 11 Key A10x8x45 PN 91 M 85005 Parallell 091312 1 12 Bushing Main Shaft Spacer 094439 1 13 B...

Страница 125: ...inc Lock F81032 2 1 24 Ring W90 Inside Retaining F81090 29 2 25 Washer 8 4 Flat Zinc F81054 1 1 26 PULLEY SPB 224X2 38 F02312 T31124 500177 1 PULLEY SPB 190X2 38 F02347 T31124 500569 1 REF DESCRIPTION...

Страница 126: ...1 5 WASHER 8 4 FLAT ZINC F81054 1 8 6 NUT M8 8 HEX NYLON ZINC LOCK F81032 2 4 7 BOLT M8x70 8 8 HEX HEAD ZINC F81002 71 4 8 PIN 504824 1 2 9 PIN S Zn 6 3x45 COTTER F81045 2 2 10 SILENCER TYPE 2901 14...

Страница 127: ...1 2 24 BOLT M12x1 25x40 8 8 HEX HEAD FULL THREAD ZINC F81004 42 2 25 GUARD IDLE BLADE WHEEL ARM 088442 1 1 26 WASHER 5 1 SPLIT LOCK ZINC F81052 2 2 27 BOLT M5X12 5 8 HEX HEAD FULL THREAD ZINC F81000...

Страница 128: ...TE 509692 1 1 HYDRAULIC PUMP ASSEMBLY SHS HR500 HR700 506733 1 1 2 FEETING BBA UNF 9 16 TEE W NUT 509687 1 3 HOSE PHD 2T3 8x0 43 90W9 16UNF 90W9 16UNF HYDRAULIC 506737 1 4 GUARD OBLIQUE HOSE 508714 2...

Страница 129: ...1 8 22 NUT M6 8 B HEX NYLON ZINC LOCK F81031 2 2 23 SCREW M6x20 8 8 HEX SOCKET HEAD CAP ZINC F81001 22 6 HYDRAULIC BLADE TENSIONER FOR HR500 3 COMPLETE 509693 1 HYDRAULIC BLADE TENSIONER FOR HR500 1 C...

Страница 130: ...HV12LREDA3C HVR NW10MLED CHECK 094559 1 FITTING G 3 8 W NOZZLE 096849 1 5 FITTING G3 8 ZINC PLATED SPECIAL 096850 1 1 6 WASHER 16 COPPER F81058 3 1 7 NOZZLE D092 O 1MM DIA PROPANE BUTANE 091007 1 8 FI...

Страница 131: ...M8X40 8 8 HEX HEAD FULL THREAD ZINC F81002 15 4 23 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 2 24 MAGNET MW 38x12 N38 NEODYMIUM 500022 1 25 WASHER 5 3 FLAT ZINC F81052 1 12 26 NUT M5 8 FE Z...

Страница 132: ...10 Middle Throat Screw REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 SCREW M10X40 45H HEX SOCKET SET CONE POINT ZINC F81003 61 1 2 NUT M10 8 B HEX ZINC F81033 6 2 3 WASHER 10...

Страница 133: ...20 RUBBER W HOOK P11668 2 3 BOLT M6X25 8 8 CARRIAGE HEAD ZINC F81001 20 2 4 WASHER 6 5 SPECIAL FLAT ZINC F81053 11 2 5 NUT M6 8 B HEX NYLON ZINC LOCK F81031 2 2 6 WASHER 8 4 FLAT ZINC F81054 1 8 7 NU...

Страница 134: ...Available In Assemblies Only PART QTY KIT HR500 BLADE LUBE SYSTEM 1 HEAD 502688 1 1 0 0 0 0 0 KIT HR500 BLADE LUBE SYSTEM 2 HEADS 502688 2 0 1 0 0 0 0 KIT HR500 BLADE LUBE SYSTEM 3 HEADS 502688 3 0 0...

Страница 135: ...0MM DIA HOSE F81080 3 3 8 13 18 23 28 11 CLAMP RSGU 1 20 20 W1 METAL RUBBER F81087 2 2 4 6 8 10 12 12 SLEEVE G1 4W G1 4W 1823300001 090808 1 2 3 4 5 6 13 FITTING WES 10 R 1 4 ELBOW 088379 1 2 3 4 5 6...

Страница 136: ...20 1 2 DECAL BLADE TENSION PICTOGRAM 099219 1 3 DECAL BLADE MOVEMENT DIRECTION PICTOGRAM 096321 1 4 DECAL SAWDUST CHUTE WARNING PICTOGRAM 099222 1 5 DECAL MOTOR ROTATION DIRECTION S20097 1 6 DECAL REA...

Страница 137: ...STMENT PICTOGRAM 092597 1 12 DECAL KIT HR MACHINE NAME 099585 1 13 DECAL USE SAFETY BOOTS PICTOGRAM 501465 2 14 DECAL CE CERTIFIED SAWMILL SMALL P85070 1 DECAL KIT FOR HR2 099822 1 DECAL KIT FOR HR1 0...

Страница 138: ...12X38 EXTENSION 092208 1 8 BOLT 10 M8X12 12 9 ISO 7379 SHOULDER F81003 62 2 9 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 4 10 BOLT M6X20 8 8 HEX HEAD FULL THREAD ZINC F81001 2 1 11 NUT M6 8 B HEX NYLON Z...

Страница 139: ...094737 1 1 20 BOLT M6X16 8 8 HEX HEAD FULL THREAD ZINC F81001 15 2 21 CHUTE RESAW SAWDUST 094059 1 1 22 PLUG SR1086 9 5 096846 3 23 BOLT M8X16 8 8 B HEX HEAD FULL THREAD ZINC F81002 20 2 24 WASHER 8 2...

Страница 140: ...EM HR500 1 SHR MANUAL COMPLETE See Section 7 16 517306 1 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY UP DOWN SYSTEM HR500 1 SHR MANUAL COMPLETE 517306 1 1 SCREW ACME UP DOWN...

Страница 141: ...HRdoc092116 7 22 7 7 17 Mast REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY MAST 2HR COMPLETE 099444 1 1 MAST WELDMENT RESAW 093504 1 1 2 BUSHING MOUNTING ZINC PLATED 093507 1...

Страница 142: ...1 13 BAR RESAW SCALE 094818 1 14 SCALE 0 30 CM METRIC 094819 1 15 SCREW M5X12 5 8 B SLOTTED COUNTERSUNK HEAD ZINC F81000 15 2 16 WASHER 8 2 SPLIT LOCK ZINC F81054 4 2 17 SCREW M8x20 8 8 HEX SOCKET HEA...

Страница 143: ...TED 093264 1 1 3 BOLT M10X35 8 8 HEX HEAD FULL THREAD ZINC F81003 17 2 4 WASHER 10 5 FLAT ZINC F81055 1 4 5 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 2 6 BOLT M12X35 8 8 HEX HEAD FULL THREAD ZINC F8100...

Страница 144: ...9 Vertical Mast Slide Pads REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 ANGLE VERTICAL MAST TUBE 093890 4 2 BOLT M10X125 8 8 HEX HEAD ZINC F81003 18 4 3 WASHER 10 5 FLAT ZIN...

Страница 145: ...AW BLADE HEIGHT COMPLETE 094820 1 12 Bar Resaw Blade Height Scale 094818 1 13 Scale 0 30 cm Resaw Metric 094819 1 14 SCREW M5X12 5 8 B SLOTTED COUNTERSUNK HEAD ZINC F81000 15 2 REF DESCRIPTION Indicat...

Страница 146: ...500177 and belt 036163 are standard equipment and allow the user to reach the blade linear speed of 20 5 m s To reach the blade linear speed of 24 2 m s use pulley 500569 with belt P04857 2 instead o...

Страница 147: ...5 8 8 HEX HEAD FULL THREAD ZINC F81003 17 2 19 WASHER 10 5 FLAT ZINC F81055 1 2 20 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 1 21 PAD FEED TRACK MEDIUM 099376 2 22 BOLT M6x16 8 8 HEX HEAD FULL THREAD Z...

Страница 148: ...HOLD DOWN 099347 1 2 ROLLER 300 COMPLETE DUAL HOLD DOWN 100344 2 C ROLLER KIT HR500 3 STANDARD HOLD DOWN 506298 1 1 ROLLER 400 COMPLETE HOLD DOWN 099347 1 2 ROLLER 300 COMPLETE DUAL HOLD DOWN 100344...

Страница 149: ...2 1 M16 BED RAIL ADJUSTMENT BOLT 2 NUTS 093710 1 9 BOLT M16 BED RAIL ADJUSTMENT 086809 1 10 NUT M16 5 B HEX F81036 5 2 11 BOLT M12x60 8 8 HEX HEAD FULL THREAD ZINC F81004 51 3 12 NUT M12 8 B HEX ZINC...

Страница 150: ...DOWN 100344 1 32 ARM 300 HOLD DOWN ROLLER 100345 1 1 33 PIN 300 ROLLER PIVOT ZINC PLATED 100477 1 1 34 BEARING UCFL 206 CX BALL 090851 2 35 BOLT M16x110 8 8 HEX HEAD ZINC F81006 24 2 36 WASHER 17 FLAT...

Страница 151: ...1 C 101 6 ROLLER KIT FOR HR500E11 E15 3 504956 1 1 ROLLER 101 6 COMPLETE FRONT HOLD DOWN 504951 1 2 ROLLER 101 6 COMPLETE REAR HOLD DOWN 504960 1 3 ROLLER KIT 101 6 COMPLETE HOLD DOWN 504926 2 D 101 6...

Страница 152: ...C PLATED 504932 1 1 5 BEARING 6308 2RS CX 504268 2 6 RING W90 INSIDE RETAINING F81090 29 2 7 RING Z40 OUTSIDE RETAINING F81090 33 2 8 BEARING UCFL 206 CX WM1000 W HOUSING 090851 2 9 SHAFT 101 6 ROLLER...

Страница 153: ...arts Available In Assemblies Only PART QTY ROLLER 101 6 REAR HOLD DOWN COMPLETE 504960 1 1 ROLLER 101 6 HOLD DOWN W MOUNTING BRACKET COMPLETE See Section 7 25 504933 1 2 MOUNT WELDMENT 101 6 HOLD DOWN...

Страница 154: ...LD DOWN W MOUNTING BRACKET COMPLETE See Section 7 25 504933 2 2 MOUNT WELDMENT 101 6 HOLD DOWN ROLLER 504934 1 1 3 WASHER 10 5 FLAT ZINC F81055 1 8 4 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 4 5 BOLT...

Страница 155: ...2 6 WASHER 17 FLAT ZINC F81058 1 3 7 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 2 8 WASHER 21 FLAT ZINC F81059 2 2 9 NUT M20 8 A HEX NYLON ZINC LOCK F81037 2 2 10 SCREW M8x10 8 8 HEX SOCKET HEAD CAP ZINC...

Страница 156: ...NC F81037 1 8 5 CAP 100x100 199200 SQUARE 090694 4 6 CAP DP 812 HEJMAN 12 7 DIA HOLE 086773 2 7 WASHER 10 5 SPECIAL FLAT ZINC F81055 6 8 8 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 4 9 WASHER CORK 5028...

Страница 157: ...EARING 6008 2RS FLT 086259 2 5 RING W68 INSIDE RETAINING F81090 16 2 6 BOLT M16X240 8 8 A2 FULL THREAD F81006 29 2 7 WASHER 17 FLAT ZINC F81058 1 8 8 NUT M16 5 8 HEX ZINC F81036 1 6 9 PAD RESAW FEED T...

Страница 158: ...AN HEAD ZINC F81000 13 7 1 Used only on HR3 4 1 pcs and on HR5 6 2 pcs as the 099080 chain extension REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY COMPLETE ADDITIONAL MODULE BA...

Страница 159: ...8 HEX NYLON ZINC LOCK F81034 2 1 COVER CABLE HOSE COMPLETE 515182 1 13 COVER CABLE HOSE 515183 1 1 14 WASHER 6 5 SPECIAL FLAT ZINC F81053 11 4 15 WASHER Z 6 1 SPLIT LOCK ZINC F81053 3 4 16 BOLT M6X16...

Страница 160: ...1 1 8 4 WASHER 21 FLAT ZINC F81059 2 16 5 ROLLER R 80 80 ZABI SIDE 099429 8 6 BOLT M16x160 8 8 HEX HEAD ZINC F81006 20 2 7 WASHER 17 FLAT ZINC F81058 1 6 8 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 2 9 P...

Страница 161: ...0 2 ROLLER SVS FEED 098140 1 5 3 FRAME SVS INFEED OUTFEED TABLE 099168 1 1 4 FOOT ASSEMBLY TABLE LEG 099281 1 4 5 PLATE RETURN TABLE TOP 099686 1 1 6 PLATE RETURN TABLE CONNECTION 099687 1 2 7 PLATE G...

Страница 162: ...NYLON ZINC LOCK F81032 2 12 13 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 17 14 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 20 15 NUT M16 5 8 HEX ZINC F81036 1 8 16 WASHER 8 4 FLAT ZINC F81054 1 23 17 WASHE...

Страница 163: ...600 CROSS RETURN TABLE COMPLETE 099656 1 5 ROLLER 63 5 20X600 608 626 s 14 EE15 089044 1 9 6 BRACKET 63 5X600 ROLLER MOUNTING 099649 1 1 7 PLATE 63 5 20X600 ROLLER CLAMP 099650 1 2 8 BOLT M8x25 8 8 B...

Страница 164: ...4 22 BOLT M20X100 8 8 HEX HEAD ZINC F81007 6 2 23 BOLT M20X60 8 8 HEX HEAD ZINC F81007 7 10 24 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 2 25 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 4 26 NUT M20 8 A HE...

Страница 165: ...RTS Control Box REPLACEMENT PARTS HRdoc092116 7 46 7 7 35 Control Box REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY BOX HR500 700 CONTROL COMPLETE 515180 1 1 PEDESTAL CONTROL B...

Страница 166: ...10 17 BOLT 10 24X1 2 PAN HEAD TYPE 23 F05015 17 10 18 ADAPTOR M22 XC Y CODING 092687 2 19 GASKET HOUR METER 093346 1 20 METER HOBBS HONEYWELL HOUR 093166 1 21 WASHER 3 2 FLAT ZINC F81050 2 2 22 NUT M...

Страница 167: ...SETWORK HR500 1 511796 x MULTISETWORK HR500 2 511797 x MULTISETWORK HR500 3 511798 x MULTISETWORK HR500 4 511799 x MULTISETWORK HR500 5 511800 x MULTISETWORK HR500 6 511801 x 1 DRIVE ASSEMBLY HR500 UP...

Страница 168: ...REPLACEMENT PARTS Up Down Drive Assembly Option 7 7 49 HRdoc092116 REPLACEMENT PARTS 7 37 Up Down Drive Assembly Option...

Страница 169: ...SCREW M5X20 8 8 HEX SOCKET HEAD CAP ZINC F81000 72 4 REDUCER MRP 63 SHS HR700 UP DOWN DRIVE COMPLETE 515157 1 REDUCER MRP 63 16 0 75 1400 120 19 WMI S3 60 B SO K2 B6 514932 1 19 REDUCER MRP 63 16 120...

Страница 170: ...NCREMENTAL 510285 1 59 NUT M8 8 HEX NYLON ZINC LOCK F81032 2 1 60 NUT M8 8 B HEX ZINC F81032 1 1 61 CABLE 5 M LIMIT SWITCH 087652 1 62 WASHER 8 4 FLAT ZINC F81054 1 6 63 WASHER 8 2 SPLIT LOCK ZINC F81...

Страница 171: ...REPLACEMENT PARTS Electric Box REPLACEMENT PARTS HRdoc092116 7 52 7 7 38 Electric Box...

Страница 172: ...CABLE F81096 3 6 6 GLAND DP9 H CABLE F81096 2 31 7 GLAND DP 7 H CABLE F81096 11 6 8 GLAND PG29 CABLE F81096 1 2 9 BUTTON XB4 BS542 EMERGENCY STOP 086556 1 10 SWITCH MOELLER 3 POSITION GREEN 091359 1...

Страница 173: ...ee Section 8 2 514229 2 2 BRACKET FIXED SIDE FENCE SUPPORT COMPLETE See Section 8 3 515211 1 3 BRACKET FIXED SIDE FENCE SUPPORT COMPLETE See Section 8 5 514365 1 4 BARRIER HR700 1 HR700 2 SIDE FENCE C...

Страница 174: ...2 WASHER 10 5 FLAT ZINC F81055 1 10 3 NUT M10 8 B HEX ZINC F81033 3 3 4 FOOT M10 092839 2 5 BRACKET LIMIT SWITCH MOUNT 099470 1 1 6 WASHER 8 4 FLAT ZINC F81054 1 11 7 WASHER Z10 2 SPLIT LOCK ZINC F81...

Страница 175: ...MOSS TUBE END 097480 1 21 FITTING M6 PN M 86002 GREASE 086280 1 22 SPRING MS10 1 1F 1F 1000 100 460 EUROTECHNIKA GAS 099446 1 23 CAP 40X40X 3 4 MOSS TUBE END 097480 2 24 GROMMET 9 5 3 8 ID RUBBER 0252...

Страница 176: ...3 4 MOSS TUBE END 097480 3 3 WASHER 10 5 FLAT ZINC F81055 1 4 4 WASHER Z 10 2 SPLIT LOCK ZINC F81055 2 4 5 BOLT M10X25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 4 6 PLATE CONNECTING 099462 1 2 7 TUBE W...

Страница 177: ...OCK ZINC F81055 2 4 4 BOLT M10X25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 4 5 BUTTON M22 PV KCO2 EMERGENCY STOP 094726 1 6 GLAND DP9 H CABLE F81096 2 1 7 GROMMET 9 5 3 8 ID RUBBER 025248 2 8 WASHER 4...

Страница 178: ...1 BRACKET MOVING SIDE FENCE MIDDLE SUPPORT 515198 1 1 2 WASHER 10 5 FLAT ZINC F81055 1 10 3 NUT M10 8 B HEX ZINC F81033 3 3 4 FOOT M10 092839 2 5 BRACKET LIMIT SWITCH MOUNT 099470 1 1 6 WASHER 8 4 FLA...

Страница 179: ...2 17 BOLT 10 M8X60 12 9 ISO7379 BN1359 BOSSARD SHOULDER F81003 79 1 ARM MIDDLE MOVING COMPLETE 515204 1 18 ARM MIDDLE MOVING 515205 1 1 19 BUSHING TUF1 10x090 CX 099074 2 20 CAP 40X40X 3 4 MOSS TUBE...

Страница 180: ...BARRIER HR700 3 HR700 4 SIDE FENCE COMPLETE 514366 0 1 0 BARRIER HR700 5 HR700 6 SIDE FENCE COMPLETE 514215 0 0 1 1 BARRIER HR700 1 HR700 2 SIDE FENCE 514359 1 1 0 0 BARRIER HR700 3 HR700 4 SIDE FENC...

Страница 181: ...RT QTY BRACKET FIXED SIDE FENCE MIDDLE SUPPORT COMPLETE 515229 1 1 BRACKET FIXED SIDE FENCE MIDDLE SUPPORT 515230 1 1 2 CAP 40X40X 3 4 MOSS TUBE END 097480 1 3 WASHER 10 5 FLAT ZINC F81055 1 4 4 WASHE...

Страница 182: ...able 9 1 Design and principle of operation The DC electromagnetic brake type H consists of 3 main subassemblies electromagnet 1 armature complete 2 cast iron fan 3 Electromagnet 1 energised The DC vol...

Страница 183: ...e brake linings are completely worn out When this will occur a complete armature with brake linings 2 must be replaced If the air gap of the brake is correctly adjusted and despite of it the brake doe...

Страница 184: ...the machine Horizontal Resaw TYPE HR Models HR500EH11S 1 6 HR500EH15S 1 6 No of manufacturer Applicable EC Directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2004...

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Wood-mizer HR1-6E11S, Инструкция по безопасности, эксплуатации, техническому обслуживанию и каталог запасных частей

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