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WIRTGEN HAMM GRW 280, Руководство по эксплуатации

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Maintenance 

Drive unit - diesel engine 

166

2153734_02_BAL_GRW280_H195_en

© HAMM AG 2011

4.04.10

Checking coolant level

Coolant reservoir, variant 1

Coolant reservoir, variant 2

1. Switch off diesel engine and remove ignition key.
2. Only check the coolant level when the engine is cold.
3. Correct coolant level: Centre of inspection glass [A] on compensator

tank.

Do not exceed this level!

4. In case of a lack of coolant, only fill up coolant in the specified

concentration through filling opening [B] at the compensator tank.

5. In case of bigger coolant losses, find out and eliminate the cause.

Only lubricant with this sign allowed (

see page 189

 sqq.).

815-08

Содержание HAMM GRW 280

Страница 1: ...GRW 280 OPERATING MANUAL HAMM AG 2011 Version 02 H195 Series 0012 valid from Serial No 01 03 2010 Date of first issue 2153734 Order number en Language...

Страница 2: ..._en Original operating manual Date of first issue 01 03 2010 Date of change 01 07 2011 Copyright HAMM AG 2011 The disclosure as well as the duplication of this document the use and the forwarding of i...

Страница 3: ...HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 3 This operating manual is valid for the following roller types RUBBER WHEELED ROLLER GRW 280 10 GRW 280 12 GRW 280 16 GRW 280 20 GRW 280 24 GRW 280 28...

Страница 4: ...02 Use 14 1 02 01 Intended use 14 1 02 02 Reasonably forseeable misuse 15 1 02 03 Residual risks 15 1 02 04 Climatic conditions 16 1 03 Environmental protection 17 1 04 Disposal 17 1 05 EC confirmity...

Страница 5: ...61 2 02 General view of instruments and operating elements 64 2 02 02 Control stand 64 2 02 04 Drive unit diesel engine 71 2 02 08 Drive 72 3 Operation 73 3 00 Instruments and operating elements 73 3...

Страница 6: ...and adding ballast 137 4 Maintenance 140 4 00 General maintenance instructions 140 4 00 01 Operation monitoring 140 4 00 02 Maintenance overview 141 4 00 03 Running in regulations 144 4 00 04 Require...

Страница 7: ...ng filling level hydraulic oil 169 4 05 03 Changing hydraulic oil and ventilation filter 170 4 05 04 Replacing filter insert of pressure filter for hydraulic system 171 4 08 Drive 172 4 08 01 General...

Страница 8: ...roup Lubricants 191 5 00 04 Coolant conditioning 194 5 00 05 Fuel 195 5 00 06 Starting torques 196 5 01 Technical data 197 5 01 01 GRW 280 10 197 5 01 02 GRW 280 12 199 5 01 03 GRW 280 16 201 5 01 04...

Страница 9: ...e e g accident prevention regulations Maintenance and care of the diesel engine have to be performed according to these motor instructions Any safety notes have to be followed 609 08 1 00 02 Product i...

Страница 10: ...ions downtimes and resulting damage 609 09 1 00 05 Packaging and storage We have carefully packed our products to ensure proper protection in transit Please check both packaging and the goods yourselv...

Страница 11: ...single figure The positions marked with numbers apply to operating elements control units and switches They are identical to the numbers in the section Overview of Instruments and Operating Elements...

Страница 12: ...al injuries 001 01 WARNING Refers to situations that may be dangerous If this situation is not avoided fatality or very serious injuries may be caused 002 01 CAUTION Refers to situations that may be d...

Страница 13: ...diesel engine If necessary additional information The entire operating manual must always be available at the machine and be accessible to the authorized operating personnel at all times Prior to oper...

Страница 14: ...bedding pavement or similar ramable subgrade in layers The machine may only be deployed on surfaces that can support it Subgrade not capable of bearing is e g high fillings batters roadside ditches T...

Страница 15: ...with high pressure cleaners or fire extinguishing equipment Towing trailing loads Non compliance with maintenance intervals Omission of measurements and tests to detect damages early Omission of repla...

Страница 16: ...rating area e g with Improper operation Reduction in performance and or the machine s functionality may occur at the machine with Improper operation Improper maintenance and or repair works Improper o...

Страница 17: ...e is one of our major tasks Properly disposed devices avoid negative impacts on human beings and the environment and allows re using our precious resources Operating supply items Please dispose all op...

Страница 18: ...arately by HAMM and will be submitted to you togehter with the machine The pictogram represents the machine s conformity with relevant EU Directives The CE mark of the machine is part of the type plat...

Страница 19: ...machine frame see page 46 A Description B Homologation C Type D Year of construction E Chassis number F Engine power G Admissible total weight only valid for public roads H Admissible axle load front...

Страница 20: ...f the machine was measured according to the EC Sound Emission Directive in the version 2000 14 EC The sound and vibration indications on the driver s seat are in line with the requirements of the EC M...

Страница 21: ...ation The weighted rms values of the acceleration with whole body vibrations on the operator s seat have been accessed in accordance with EN1032 and do not exceed aw 0 5 m s Hand arm vibrations The we...

Страница 22: ...ding to the rules of action in the case of perturbation Please adhere to the following instructions Please drive the machine only if you are entirely familiarised with the operating and control elemen...

Страница 23: ...permitted by the StVZO Germany and must be removed when travelling on public roads Additional information In case you should obtain additional technical and or safety relevant information they also m...

Страница 24: ...sel engine switched off an area 1 metre around the machine is defined as danger zone Only authorised operating personnel is allowed to enter the danger zone Zone moving For a moving machine the danger...

Страница 25: ...ns When loading please observe the following instructions Adhere to section Transport as specified in the safety instructions Observe weight and dimensions see page 197 sqq Observe the legally require...

Страница 26: ...er Do not overload the lashing points with a tensioning device see the loading tables To increase load safety use additional precautions for securing the load including e g wheel stop wedges or a posi...

Страница 27: ...machine weight 10000 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 28: ...machine weight 12600 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 29: ...machine weight 15500 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 30: ...machine weight 16000 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 31: ...machine weight 20600 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 32: ...machine weight 24000 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 33: ...machine weight 28500 kg Maximum permissible ramp slope 17 5 10 with substructure ballast UB 28 5 16 without substructure ballast UB Chain lashing device Nominal chain size quality class and LC in daN...

Страница 34: ...unless the current machine weight is already known Otherwise use the maximum weight see type plate as the machine weight 000 16 Select the corresponding loading table based on the machine weight If t...

Страница 35: ...can cause serious injuries or fatality Seat belt obligatory only with ROPS cabin or ROPS roll over bar Risk of being thrown out of tipping machine can cause serious injuries or fatality Put on safety...

Страница 36: ...machine components have come to a standstill Hot surface Risk of burns Surfaces can be very hot Do not touch surface Keep away Air conditioning Risk of burns Coolant of the air conditioning can cause...

Страница 37: ...ous injuries or fatality may be caused Prior to maintenance work shut down engine and remove ignition key Wait until all machine components have come to a standstill V belt Risk of trapping Open belts...

Страница 38: ...vements can cause serious injuries or fatality Keep away Danger of overturning Pay attention that there is sufficient stability when working with rollers of small roller drum width Pay attention to pe...

Страница 39: ...he battery isolating switch only with the enginge stopped Before you start with service works read the operating and maintenance instructions 12 V fuses Diesel Diesel tank Use diesel with a sulphur co...

Страница 40: ...ith the machine or maintaining it First aid kit Panolin Biodegradable hydraulic oil in use 1 12 02 Information sign In the following you will find a list of all information signs Illustrations and val...

Страница 41: ...the machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 41 Sprinkling Water tank filling Water tank outlet Additive sprinkling Water tank inlet of additive sprinkling Water tank outlet of additive spr...

Страница 42: ...machine 42 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 Hydraulic oil filling level Hydraulic oil reservoir inlet Hydraulic oil reservoir outlet Socket 12V Engine oil outlet Water sump fuel filter outle...

Страница 43: ...the machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 43 Coolant inlet Inflation pressure Tyre without water filling Inflation pressure Tyre with water filling Guaranteed sound power level Expert in...

Страница 44: ...General Stickers on the machine 44 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 Maintenance overview...

Страница 45: ...arge steering angle to both sides Level compensation upwards and downwards Service brake During operation the machine is braked with the hydrostatic drive multiple disc spring operated brake Wear free...

Страница 46: ...is possible that these instructions include descriptions of operating elements not installed on your machine 000 03 2 01 01 Chassis safety devices A Stickers indicating dangers B Towing loop for crane...

Страница 47: ...teering column E Stacker for operating manual first aid kit F Heating ventilation cooling G ROPS cabin type plate H cabin door J Position for fire extinguisher K Windshield washer liquid reservoir ROP...

Страница 48: ...ngine A Diesel engine with drive units B Coolant inlet C Fuel tank D Fuel system E Fuel intake F Air filter G Turbo supercharger exhaust system H Oil inlet J Cooling system A Coolant compensator tank...

Страница 49: ...Description General view of machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 49 A Oil outlet...

Страница 50: ...ption General view of machine 50 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 2 01 05 Hydraulic oil supply A Hydraulic oil reservoir B Oil inlet and oil dipstick with ventilation filter A Hydraulic oil...

Страница 51: ...Description General view of machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 51 A Oil outlet...

Страница 52: ...ion General view of machine 52 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 2 01 06 Electrical equipment Chassis A Battery isolating switch B Fuses C Battery A Battery isolating switch B Fuses C Fuse oc...

Страница 53: ...2011 2153734_02_BAL_GRW280_H195_en 53 A Main fuses B Battery A Main fuses B Battery C Battery compartment screw connectionBattery compartment screw connection Battery compartment screw connection Eng...

Страница 54: ...54 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 2 01 08 Drive Drive A Brake drive B Gear drive C Smooth tyre oil outlet filling level control screw oil inlet Rear wheel A Oil outlet B Filling level cont...

Страница 55: ...Description General view of machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 55 Smooth tyre A Scraper B Smooth tyre C Tire filling system Front wheel A Valve B Tyre inflator hose...

Страница 56: ...Description General view of machine 56 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 2 01 09 Steering system A Steering cylinder B Bearing block oscillation arm C Tie rod A Steering cylinder C Tie rod...

Страница 57: ...machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 57 2 01 12 Water system A Sprinkler nozzles B Water inlet C Water tank D Water outlet E Water filter F Water pump A Sprinkler nozzles D Water outlet...

Страница 58: ...Description General view of machine 58 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 Additive sprinkling A Additive sprinkling water pump B Additive filter C Inlet additive tank...

Страница 59: ...2153734_02_BAL_GRW280_H195_en 59 2 01 20 Tyre heating Tyre heating A Ignition unit B Infrared radiator group C Gas supply pipe Liquid gas bottles A Main stop valve B 11 step controller C Skid catch D...

Страница 60: ...achine 60 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 2 01 27 Edge pressing and cutting assembly KAG A Pressing disk B Pipe with sprinkler nozzle C Lubrication nipple D Hydraulic cylinder E Additional...

Страница 61: ...hine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 61 2 01 40 Special equipment Accessory A Working spotlight B Loudspeaker C Rear view mirror D Radio CD E Tachograph F Safety belt G Second drive lever A...

Страница 62: ...Description General view of machine 62 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 A Tool box Comfort loading A Lashing point...

Страница 63: ...Description General view of machine HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 63 Thermal aprons A Thermal front aprons B Thermal rear aprons...

Страница 64: ...nstruments and operating elements are marked by numbers You will find a description in chapter 3 under the corresponding element 000 04 2 02 02 Control stand Steering column 302 Switch EMERGENCY STOP...

Страница 65: ...05 Warning flasher switch 307 Switch lighting 310 Switch electrical system engine start 311 Rotating light switch 322 Tyre heating 324 Preselection sprinkling 406 Cigarette lighter Socket 12 V Operato...

Страница 66: ...Description General view of instruments and operating elements 66 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 Operator s cabin rear wall 405 Socket 12 V ROPS area behind the seat 405 Socket 12 V...

Страница 67: ...m cabin door A Handle B Actuation button Driver s seat 520 Seat adjustment weight height 521 Seat adjustment forward backward 522 Seat backrest adjustment 523 Seat adjustment elbow rest Driver s seat...

Страница 68: ...8 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 Control unit normal mode 101 Display system info 237 Pilot light fuel 301 Switch signal horn 353 Switch parking brake monitoring 375 Switch system info Con...

Страница 69: ...Control unit sprinkling 207 Pilot light sprinkling 232 Pilot light sprinkling stage 238 Pilot light filling level sprinkling 317 Switch sprinkling 373 Switch sprinkling stage Operating unit tyre filli...

Страница 70: ...arge current 202 Pilot light oil pressure 203 Pilot light air filter 204 Pilot light parking brake 206 Pilot light coolant level 214 Pilot light hydraulic oil filter 220 Pilot light STOP 227 Pilot lig...

Страница 71: ...n General view of instruments and operating elements HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 71 2 02 04 Drive unit diesel engine 356 Battery isolating switch 538 Steps 530 Manual pump parking brake...

Страница 72: ...tion General view of instruments and operating elements 72 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 2 02 08 Drive Tyre scraper brushes 536 Locking device scraper Tyre scraper PUR 536 Locking device...

Страница 73: ...e switch 375 you can select the corresponding display Operating hours After the electrical system is switched on the operating hours of the machine are shown in the display field Maintenance work has...

Страница 74: ...ithin the adjusted limit values display shows the actual value Temperature above the adjusted asphalt temperature display flashes between HI and the actual value in additon you hear an acoustic signal...

Страница 75: ...ng of the colours Red Danger important reminder Yellow Warning notice malfunction Green Switch in check 000 06 201 Charge current Flashing during operation indicates missing charging current 201 06 20...

Страница 76: ...ol unit 353 and or the EMERGENCY STOP switch 302 204 07 206 Coolant level Flashing during operation indicates that the coolant level in the cooling system of the diesel engine is not sufficient 206 02...

Страница 77: ...tes a serious malfunction of the machine At the same time an acoustic signals sounds Further operation is inadmissible 1 Park the machine out of the danger zone 2 Shut down the diesel engine immediate...

Страница 78: ...ling 232 02 234 Diesel engine Lighting up during operation indicates a malfunction of the diesel engine and or of the machine components 1 Stop machine 2 Call up the diagnostic code by the switch 375...

Страница 79: ...ot light STOP 220 and the pilot light 239 have not gone out after ca 30 seconds after the diesel engine was started it is not allowed to run the machine 4 Park the machine out of the danger zone Furth...

Страница 80: ...AMM AG 2011 245 Tyre heating The two pilot lights indicate the operating status of the tyre heaters front and rear infrared radiator groups Flickering tyre heating in the ignition phase Steady light t...

Страница 81: ...MERGENCY STOP as operation brake 002 03 Pressing the switch Stops the hydraulic drive Switches off the diesel engine Activates the hydraulic brakes And the notice STOP is displayed in the indication 1...

Страница 82: ...flashes Off position 0 305 02 307 Lighting When the electrical system is switched off switch 310 in 0 position and the switch is in position I only the parking lights are switched on When the electri...

Страница 83: ...switched on for a longer period position I the battery discharges rapidly If the engine is started with the EMERGENCY STOP switch pressed the engine will not start for safety reasons To activate the m...

Страница 84: ...7 05 322 Tyre heating Using the switch you can switch on and or off the tyre heating and activated deactived the gas supply On position I switch button lights up Off position 0 The two pilot lights 24...

Страница 85: ...y pump of the windshield washer is switched on Only as long as the switch is pressed a moistening of the windscreen takes place Washing windscreen position I Off position 0 Washing rear pane position...

Страница 86: ...ched off 004 03 The circuit to the minus terminal of the battery is interrupted at the battery isolation switch All electric components will be off Electrical circuit interupted position 0 key release...

Страница 87: ...sition lock pilot light 204 flashes 000 22 361 Air conditioning temperature The cooling system is switched on with the switch The air flow is cooled down through the heat exchanger of the air conditio...

Страница 88: ...S Reduce limit value by 1 C or 1 F PRESS Pressing the button longer you can increase reduce the value gradually in steps of 5 C or 5 F Function MODE Show adjusted maximum limit value PRESS MODE Symbol...

Страница 89: ...lighter Cigarette lighter Press the cigarette lighter until it engages spiral wound filament is heated After a short time the lighter springs out and can be removed from the socket Socket 12 V Power...

Страница 90: ...pre selected velocity range 314 If the machine is equipped with a back up alarm an acoustic signal sounds when travelling reverse 501 14 502 0 position lock parking brake For latching the right drive...

Страница 91: ...UP Lower KAG DOWN The KAG is installed on the right hand side only and is operated using the switch at the right hand drive lever Additive sprinkling Additive sprinkling can be switched on and off at...

Страница 92: ...weight by turning the lever to the left or right between 50 kg and 130 kg The adjusted weight is displayed in the adjacent window The seat height can be adjusted to several levels The seat latches to...

Страница 93: ...the seat pedestal during driving Adjust the seat pedestal only on an even surface Use it for transporting only if the driver doors are closed and the seat is in central position of the cabin 002 05 T...

Страница 94: ...t pedestal only on an even surface Use it for transporting only if the driver doors are closed and the seat is in central position of the cabin 002 05 NOTICE Damage to property on the operator platfor...

Страница 95: ...into further rest positions to the left or the right Latched hand lever position 0 Unlatched hand lever position I Outer seat position NOTICE Damage to property on the operator platform Damage due to...

Страница 96: ...xion lever B Locking is also possible in intermediate positions 534 01 536 Locking device of scraper Version Tyres brushes The scraper is fixed in a specified position or attached to the tyres by mean...

Страница 97: ...n Open cabin door 1 Press handle A open cabin door and interlock with cabin Unlock cabin door 1 Pull actuation button B the locking system is open 537 00 538 Steps The steps to the control stand can a...

Страница 98: ...chine 002 07 After working on electronic components associated with the control such as adjustable resistors potentiometers sensors switches etc or their replacement an electronic system setup must be...

Страница 99: ...neck 701 15 Air 1 Check the air pressure in the tyres 701 16 Control stand WARNING Uncontrolled movements Risk of injury by uncontrolled movements when changing the seat pedestral position Operate the...

Страница 100: ...e on the side of the cabin ROPS 002 24 Inadmissable seat position It is not admissable to operate the machine if parts protrude the steering console or the seat pedestal on the side of the cabin ROPS...

Страница 101: ...ted by starting with an external power source see page 112 sqq 703 04 Start position before starting Set the operating elements to their start position prior to the start of the engine 1 Drive lever 5...

Страница 102: ...the engine until driveaway Warm up the machine during the warming phase with moderate speed and low load until the oil in the hydraulic system has heated to approx 20 C 68 F 002 15 The acceleration an...

Страница 103: ...lock parking brake 502 position I The parking brake has been released Pilot light 204 goes out 4 Drive lever 501 to the FRONT or to the REAR If the machine is equipped with a back up alarm an acousti...

Страница 104: ...97 sqq When the drive lever 501 is pushed to the stop the driving speed is limited to the defined final speed After the start of the engine the velocity range 1 is active 708 08 Do not drive on slopes...

Страница 105: ...ne even if you leave the operator platform only for short time 002 22 Stop 1 Drive lever 501 CENTRE 2 Service brake 512 PRESS pedal In exeptional cases the speed of the diesel engine may increase in t...

Страница 106: ...000 02 Leaving the machine The driver may only leave the machine when orderly parked Traffic regulations have to be observed as well Before leaving the machine the driver must ensure that The driver s...

Страница 107: ...e fault is displayed by further active pilot lights 1 Park the machine out of the danger zone and switch off the diesel engine 2 Rectify the cause immediately Warning notice malfunction A pilot light...

Страница 108: ...quantity and pump pause time The water pump can also be switched manually to continuous operation at any time 726 29 Sprinkling The automatic sprinkling system is switched on and off with the switch...

Страница 109: ...w lateral cap nut D from the sprinkler nozzles C and remove together with valve insert and membrane Reassemble spraying nozzle after emptying the nozzle casing 3 Unscrew filter head E at the water tan...

Страница 110: ...ng The additive sprinkling is switched on and off using the switch 503 As long as the switch is pressed the tyres are sprinkled The frequency of sprinkling depends on the temperature of the tyres Cold...

Страница 111: ...ts premature wear Rinse out dirt embedded between roller drums tyres with water jet Remove strongly adhesive dirt with spatula or similar tool 744 00 Applying the scraper 1 Switch off diesel engine an...

Страница 112: ...he positive terminal of the charged battery plus sign 2 Connect the other terminal clamp of this lead to the positive terminal of the discharged battery plus sign 3 Connect one terminal clamp of the s...

Страница 113: ...3734_02_BAL_GRW280_H195_en 113 Removing leads 1 To prevent overloads in the electrical system switch on an electrical component in the discharged vehicle e g driving light before removing the jump lea...

Страница 114: ...L_GRW280_H195_en HAMM AG 2011 3 10 Towing General WARNING Brake out of order Risk of fatal injury due to unintentional rolling away of the machine Prior to releasing the brake secure the machine again...

Страница 115: ...chains when salvaging the machine on an uphill slope brakes not released 717 09 Before towing 1 Drive lever 501 CENTRE 2 0 position lock 502 position 0 3 Shut down diesel engine if still functional 4...

Страница 116: ...below 5 Remove towing bar 717 07 Separating the hydrostatic drive power train Only if the oil flow can circulate without pressure in the hydraulic system can the machine be towed For this perform the...

Страница 117: ...the spring operated brakes by pumping at lever A approx 30 pump strokes 6 During towing the spring operated brakes must be kept open by constant and slow pumping due to interior leaks 719 18 Making pa...

Страница 118: ...y adjusting the discs The direction is set by turning the disc ring For drying or de icing of the front or rear window the air flow must be directed to the windows Heating The heat exchanger for the h...

Страница 119: ...ecure machine against rolling away with wedges or blocks WARNING Danger of falling Ensure that the stairs are locked prior to entering the maintenance point are locked into operating position when lea...

Страница 120: ...Folding in step 1 Pull handle A upwards and pull bar B out of lockable opening C 2 Turn handle A into vertical position 3 Retract stairs into operating position and click into place and secure 4 Lock...

Страница 121: ...s Check filling levels only when machine is cooled down 002 10 Prior to opening the engine hood 1 Switch off diesel engine and remove ignition key 2 Unfold stairs to maintenance point and lock safely...

Страница 122: ...there are no persons within the hazardous area of the stand space A marked Take care of your feet when closing the engine hood The engine hood extends into the area where you stand Completely remove t...

Страница 123: ...d This avoids asphalt sticking to the tyres Thermal aprons do not provide active heating They are used to form a space around the rubber tyres which is closed at its lateral and upper sides and allows...

Страница 124: ...tyre heating is only required prior to the rolling procedure and when the layer material cools down 731 02 Arrangement and function The heating system consists of gas fired infrared radiators which ar...

Страница 125: ...obtain a bottle bank Pursuant to the applicable regulations the bottle and controller arrangements are located outside the closed driver s cab Solenoid valves are used to switch the radiator groups ei...

Страница 126: ...a recurrent inspection is performed as required by accident prevention regulations Secure every liquid glass bottle so as to prevent any unwanted change of position e g falling over or drop Ensure suf...

Страница 127: ...NG Cold burn Icing may occur at the surface of a liquid gas bottle and or at the valves when a big amount of liquid gas is withdrawn Adjust gas withdrawal correctly Wear personal protective equipment...

Страница 128: ...ched off automatically with a time delay when the speed falls under a predefined limit value approximately 0 5 km h The tyre heaters will fire again when the drive lever is displaced again and the spe...

Страница 129: ...t 4 Close the liquid gas bottle shut off valves C 4 pieces 5 Close main stop valve B 6 Slide in and lock the transport slide C 7 Install the cover at the bottle bank if available 731 09 3 15 04 Replac...

Страница 130: ...s suitable for extinguishing liquid gas fires and have this extinguisher ready for use 3 Remove the cover from the bottle bank if available 4 Unlock the transport slide B and pull it out to the front...

Страница 131: ...icated on the display 115 It is also possible to regulate the tyre pressure during driving 4 8 bar 58 psi A pressure maintenance valve prevents inflation pressure from falling below a value of 4 bars...

Страница 132: ...nged again 748 02 3 17 Asphalt thermometer Only if equipped with such a thermometer are data about asphalt temperatures displayed on the indicators A Asphalt thermometer sensor General Asphalt compact...

Страница 133: ...usted max limit value PRESS MODE Symbol flashes limit value can be changed 2 Increase limit value by 1 C or 1 F PRESS 3 Save adjusted max limit value PRESS MODE again Adjusted min limit value is displ...

Страница 134: ...avy weight When passing the pivotal point the spare wheel unit with the turn lever may rotate to the ground and touch down with a sudden jerk due to its heavy weight The turn lever may flip down with...

Страница 135: ...evant driving license when driving the vehicle on public roads as per 2010 class L You may only make use of the special approval if insurance coverage is provided You have to have the special approval...

Страница 136: ...xially symmetrical 001 03 General You can add reduce the ballast per tyre flexibly 1 25 3 5 t per tyre For that purpose the machine is designed with 2 axially symmetric ballast spaces on each side R1...

Страница 137: ...Reducing ballast WARNING Heavy weight Ballast falling down risk of crushing Secure ballast sufficiently against falling down e g apply a lifting jack It is imperative that you proceed in the described...

Страница 138: ...re securely 4 Secure ballast sufficiently against falling down e g apply a lifting jack 5 If the substructure ballast E is installed Remove the connecting bolts B and the ballast falls down onto the s...

Страница 139: ...ch on the left and right side against falling down 3 Release the fastening screws A remove the ballast space cover and store securely 4 Lift the ballast carefully and by maintaining a constant height...

Страница 140: ...tion of the operational safety of the machine are listed in the following sections The running in regulations the servicing intervals and the care measures for the diesel engine can be found in the op...

Страница 141: ...ine The coolant level in the diesel engine s cooling system is monitored electrically If the pilot light 206 flashes the coolant level in the cooling system must be checked 815 07 4 00 02 Maintenance...

Страница 142: ...ge 157 sqq Every 500 operating hours Replacing fresh air filter of the operator s cabin see page 154 sqq Replacing filter insert of pressure filter for hydraulic system see page 169 sqq Checking V bel...

Страница 143: ...qq Cleaning the water sprinkling unit see page 185 sqq Replacing the hydraulic oil see page 169 sqq Changing the brake oil see page 172 sqq Checking the pressure reservoir see page 172 sqq Replacing v...

Страница 144: ...tness Maintenance driving gear 1 Exchange driving gear oil Maintenance pressure reservoir pressure accumulator and pressure accumulator KAG 1 Check pressure reservoir filling pressure Onece after 250...

Страница 145: ...r cartridge Lubricating oil 234486 D 2 Filter cartridge Fuel 2043673 D 1 Filter cartridge Preliminary fu el filter 1292404 D 1 Seal Valve cover 2064824 D 1 Filter insert Hydraulic sys tem 1296396 D 1...

Страница 146: ...n capable of bearing horizontal Keep away from batters Secure machine against rolling away 002 37 WARNING Inadmissable engine start Risk of injury due to starting engine during maintenance works Prior...

Страница 147: ...inute after you switched off the motor until the pressure is relieved 002 12 WARNING Electrical voltage Risk of injury due to electric shock Prior to maintenance work pull off the key from the battery...

Страница 148: ...p welding leads away from the leads of the machine induction If not possible the welding leads must cross the machine leads Touch with live electrodes only the welds Other components may be damaged if...

Страница 149: ...95_en 149 Open service flap D using the ignition key Disconnect plugs XD2 X11 and X12 5 Connect negative terminal of the welding appliance in the vicinity of the weld 6 Pay attention to the components...

Страница 150: ...ew connections which are heavily loaded and make sure they have a tight seat e g tie rod 883 01 4 01 02 Checking the function of the parking brake WARNING Uncontrolled driving behaviour Risk of fatal...

Страница 151: ...that driving is possible even if the switch is pushed the parking brake must be inspected or replaced Operation of the machine is inadmissible Call the customer service 813 23 4 01 03 Checking the EM...

Страница 152: ...314 2 Press EMERGENCY STOP 302 with low speed 0 5 km h 0 3 mph The machine Stops immediately Switches off the working functions Shuts down the diesel engine 813 17 4 01 04 Lubricating hinges of stair...

Страница 153: ...sel engine and remove ignition key 2 Lubricate lubrication points A 2 items Lubricant only admissible if containing this marking see page 189 sqq 828 00 4 01 06 Lubricating hinges of battery compartme...

Страница 154: ...pressure and empty Wear your safety equippment 002 27 WARNING Refrigerating agent harmful to health Risk of injury due to frostbite and harmful vapours Do not touch air conditioning components Do not...

Страница 155: ...Fresh air filter variant 2 Replace the filter depending on the dusty conditions 1 Switch off diesel engine and remove ignition key 2 Loosen screws A and remove with the cover B 3 Remove filter element...

Страница 156: ...The tank A of the windscreen washer is located in the operator s cabin Fill up windscreen washer in good time Pure water can be used to wash the windscreen Antifreeze must be added when outdoor temper...

Страница 157: ...rsonal protective equipment e g safety glasses protective suit during test run of the diesel engine 002 47 WARNING Inflamable fuel Risk of injury due to fire and explosion Do not smoke No open fire Do...

Страница 158: ...esel engine as specified in the operating manual of the engine manufacturer 800 08 4 04 02 Maintenance points at the engine for engine oil change For engine maintenance see operating manual for diesel...

Страница 159: ...ridge and clean it 8 Remove contamination from drain valve A check function 9 Screw the drain housing B with a new gasket ring to the filter cartridge C and tighten by hand Close drain valve A unscrew...

Страница 160: ...the pilot light 227 flashes the water sump must be drained immediately in order to avoid damage on the diesel engine 837 18 4 04 04 Draining water separator WARNING Inflamable fuel Risk of injury due...

Страница 161: ...in high position 4 Open drain valve A 5 Open the vent screw D 6 Drain the fuel and the water sump from the filter 7 Loosen 4 screws b and remove screws are spring loaded at the beginning 8 Removing c...

Страница 162: ...a maximum otherwise the starter winding will be overheated and destroyed There must be pauses of at least 1 minute between the individual starting processes in order to allow the starter to cool down...

Страница 163: ...filter cartridge may only be taken from the housing for replacement purposes The safety cartridge must not be cleaned Clean the interior parts of the casing only with a moist fiber free cloth never w...

Страница 164: ...e replacement of the air filter cartridge B To test that start the diesel engine when the filter housing is open and the new air filter cartridge is inserted If the pilot light 203 does not light up d...

Страница 165: ...artridge may only be taken from the housing for replacement purposes The safety cartridge must not be cleaned The diesel engine must not be operated without air filter cartridge and safety filter cart...

Страница 166: ...ey 2 Only check the coolant level when the engine is cold 3 Correct coolant level Centre of inspection glass A on compensator tank Do not exceed this level 4 In case of a lack of coolant only fill up...

Страница 167: ...ne is cooled down Never open the sealing cap of the compensator tank when the engine is hot 002 31 Coolant reservoir variant 1 Coolant reservoir variant 2 1 Switch off diesel engine and remove ignitio...

Страница 168: ...per inspection glass A 8 Close filling opening with sealing cap B 9 Start the diesel engine and bring it to operating temperature thermostat opens 10 Switch off diesel engine and remove ignition key 1...

Страница 169: ...ed specialised personnel Call the customer service After that replace all suction filters return filters or pressure filters in the hydraulic system after 50 and after 125 operating hours 888 00 4 05...

Страница 170: ...n filter A 4 Unscrew oil drain screw C down on the oil tank and discharge the used oil drain into a provided receptacle 5 Screw in oil drain screw C and tighten 6 Fill up specified oil through filling...

Страница 171: ...machine to cool down to a temperature under 30 C 86 F Do not touch hot machine parts 002 32 Perform following maintenance work on 2 filters 1 Switch off diesel engine and remove ignition key 2 Allow...

Страница 172: ...ing level of driving gear oil only on the rear wheel Drive the machine slowly until the oil drain screw A is exactly perpendicular below the axle 1 Switch off diesel engine and remove ignition key 2 A...

Страница 173: ...f 30 C 86 F 3 Remove filling screw C carefully for pressure compensation purposes 4 Screw out oil drain screw A and let the used oil drain into a provided receptacle 5 Screw in and tighten the oil dra...

Страница 174: ...y with scrapers that are properly adjusted you will achieve a clean tyre surface Check the condition of the scrapers Replace worn scrapers in good time 825 16 Exchanging the scraper 1 Switch off diese...

Страница 175: ...n the top position 3 Loosen clamp connection B 3x 4 Push the scraper C to the tyre until a clearance of 25 mm between tyre and scraper C is reached screw head and longitudinal hole centre form an axis...

Страница 176: ...ed in the technical data see page 189 sqq 002 62 Brake oil variant 1 1 Switch off diesel engine and remove ignition key 2 Dismount both upper panels A of the steering column 3 Check brake oil level in...

Страница 177: ...remove ignition key 2 Undo the screws A 4 screws at the cover B and remove the cover B 3 Check brake oil level in storage reservoir C 4 Correct brake oil level maximum marking at storage reservoir C D...

Страница 178: ...ease adhere to filling and test instructions 1 By actuating the service brake 512 ca 30 times you can release the membrane reservoir s liquid side 2 Unscrew protective cap from membrane reservoir 3 Ti...

Страница 179: ...he specified air pressure Use only suitable filling devices with a pressure indicator When filling the tyres be always next to the tyre not in front of it use tyre safety cage 002 43 Visually inspect...

Страница 180: ...gear and take into account the weights see page 197 sqq When jacking up the machine use only stable liners capable of bearing e g squared timber of sufficient size Observe the jack points at your mac...

Страница 181: ...ut the wheels on the wheel hub 2 Tighten the wheel nuts wheel lug bolts in diagonal order applying the specified tightening torque see page 189 sqq 3 Screw the tyre inflator hose to the wheel hub 4 Li...

Страница 182: ...ill and with the electrical system switched off 889 01 4 09 02 Lubricating the bearing of steering tie rod WARNING Uncontrolled movements Risk of fatal injury due to unintentional rolling away of the...

Страница 183: ...inder bolt WARNING Uncontrolled movements Risk of fatal injury due to unintentional rolling away of the machine Secure machine against rolling away 002 21 1 Switch off diesel engine and remove ignitio...

Страница 184: ...NING Uncontrolled movements Risk of fatal injury due to unintentional rolling away of the machine Secure machine against rolling away 002 21 1 Switch off diesel engine and remove ignition key 2 Check...

Страница 185: ...and remove ignition key 2 Unscrew the seal cap F from the water outlet and drain the water tank 3 Remove a sealing cap B per sprinkler pipe A observe internal gasket ring 4 Remove the valve insert D w...

Страница 186: ...it together with the pressure spring observe gasket ring on filter head 3 Clean filter insert with pressure spring Re assemble in reverse order 816 04 4 12 04 Cleaning the filter for additive sprinkli...

Страница 187: ...move ignition key 2 Loosen the cap nut G and remove it together with sprinkler nozzle F and filter E 3 Remove the filter and the sprinkler nozzle from the cap nut and clean them 4 Unscrew the cap nut...

Страница 188: ...overpressure Risk of injury due to flying parts and aggressive media Unpressurize hydraulic system prior to working at hydraulic plants Do not weld solder or carry out mechanical works on the membrane...

Страница 189: ...in your Safety instructions 000 01 5 00 Technical data 5 00 01 Lubrication indications Viscosity temperature range The viscosity of lubricant oil changes with the temperature The ambient temperature...

Страница 190: ...GROUP Document Parts and More and Wirtgen Group lubricants see page 191 sqq 804 02 5 00 02 Use of biologic hydraulic oil The hydraulic system of the machine is generally filled with mineral oil in fa...

Страница 191: ...es for you A longer oil change interval according to the oil analysis by the Wirtgen Group Compatibility with the first filling Optimal protection against wear Perfect prevention of corrosion Retracin...

Страница 192: ...04 05 Wirtgen Group Gear Oil 85W90 Latest generation mineral gear oil for multi purpose use in gearboxes and axle drives It provides impressive protection against wear and oxidation Packing size 5 l 2...

Страница 193: ...entification Packing size Order No 5 l 2065020 20 l 2065025 Wirtgen Group Engine Oil 15W40 208 l 2065026 5 l 2112355 Wirtgen Group Engine Oil 10W40 20 l 2112354 20 l 2065028 Wirtgen Group Hydraulic Oi...

Страница 194: ...n of the cooling system protection agent The concentration of the cooling system protection agent can be checked with commercially available test devices e g gefo glycomat The concentration of the coo...

Страница 195: ...e carried out using the test fuels specified by law These fuels comply with the diesel fuels specified in this operating manual according to EN 590 and ASTM D 975 For all other fuels specified in this...

Страница 196: ...rew threads Starting torques MA Nm Threads 8 8 10 9 12 9 M4 2 7 4 0 4 7 M5 5 5 8 1 9 5 M6 9 5 14 16 5 M8 23 34 40 M10 46 68 79 M12 79 117 135 M14 125 185 215 M16 195 280 330 M18 280 390 460 M20 390 56...

Страница 197: ...ius inside outside 5640 8504 mm Diesel engine Manufacturer Deutz Type TCD 2012 L04 2V Number of cylinders 4 Power ISO 14396 rated speed 100 0 2300 kW 1 min Emission level level 3 A Tier 3 Drive Veloci...

Страница 198: ...nt engine 22 00 l Hydraulic oil 80 00 l Leveling 1 0 l Wheel gear oil 2x 8 0 l Brake oil 0 2 l Sprinkling 195 00 l Additive sprinkling 45 00 l Air conditioning R134a 1 6 kg Noise data Guaranteed sound...

Страница 199: ...e outside 5640 8504 mm Diesel engine Manufacturer Deutz Type TCD 2012 L04 2V Number of cylinders 4 Power ISO 14396 rated speed 100 0 2300 kW 1 min Emission level level 3 A Tier 3 Drive Velocity range...

Страница 200: ...nt engine 22 00 l Hydraulic oil 80 00 l Leveling 1 0 l Wheel gear oil 2x 8 0 l Brake oil 0 2 l Sprinkling 195 00 l Additive sprinkling 45 00 l Air conditioning R134a 1 6 kg Noise data Guaranteed sound...

Страница 201: ...e outside 5640 8504 mm Diesel engine Manufacturer Deutz Type TCD 2012 L04 2V Number of cylinders 4 Power ISO 14396 rated speed 100 0 2300 kW 1 min Emission level level 3 A Tier 3 Drive Velocity range...

Страница 202: ...nt engine 22 00 l Hydraulic oil 80 00 l Leveling 1 0 l Wheel gear oil 2x 8 0 l Brake oil 0 2 l Sprinkling 195 00 l Additive sprinkling 45 00 l Air conditioning R134a 1 6 kg Noise data Guaranteed sound...

Страница 203: ...facturer Deutz Type TCD 2012 L04 2V Number of cylinders 4 Power ISO 14396 rated speed 100 0 2300 kW 1 min Emission level level 3 A Tier 3 Drive Velocity range 1 0 6 0 0 3 7 km h mph Velocity range 2 0...

Страница 204: ...nt engine 22 00 l Hydraulic oil 80 00 l Leveling 1 0 l Wheel gear oil 2x 8 0 l Brake oil 0 2 l Sprinkling 195 00 l Additive sprinkling 45 00 l Air conditioning R134a 1 6 kg Noise data Guaranteed sound...

Страница 205: ...facturer Deutz Type TCD 2012 L04 2V Number of cylinders 4 Power ISO 14396 rated speed 100 0 2300 kW 1 min Emission level level 3 A Tier 3 Drive Velocity range 1 0 6 0 0 3 7 km h mph Velocity range 2 0...

Страница 206: ...nt engine 22 00 l Hydraulic oil 80 00 l Leveling 1 0 l Wheel gear oil 2x 8 0 l Brake oil 0 2 l Sprinkling 195 00 l Additive sprinkling 45 00 l Air conditioning R134a 1 6 kg Noise data Guaranteed sound...

Страница 207: ...cturer Deutz Type TCD 2012 L04 2V Number of cylinders 4 Power ISO 14396 rated speed 100 0 2300 kW 1 min Emission level level 3 A Tier 3 Drive Velocity range 1 0 6 0 0 3 7 km h mph Velocity range 2 0 1...

Страница 208: ...e 22 00 l Hydraulic oil 80 00 l Leveling 1 0 l Wheel gear oil 2x 8 0 l Brake oil 0 2 l Sprinkling 195 00 l Additive sprinkling 45 00 l Air conditioning R134a 1 6 kg Noise data Guaranteed sound power l...

Страница 209: ...t HAMM AG 2011 2153734_02_BAL_GRW280_H195_en 209 5 02 Dimension sheet Ground clearance is reduced from 300 mm to 200 mm when the substructure ballast has been installed 5 02 01 GRW 280 with cabin 5 02...

Страница 210: ...Tables Dimension sheet 210 2153734_02_BAL_GRW280_H195_en HAMM AG 2011 5 02 03 GRW 280 with spare wheel and sunroof 5 02 04 GRW 280 with thermal aprons...

Страница 211: ...1F6 Brake light 10 A 1F7 Parking light left 5 A 1F8 Parking light right 5 A Fuse box W2 2F1 EMERGENCY STOP control 7 5 A 2F2 Instrument panel sensors 5 A 2F3 Warning flasher terminal 15 10 A 2F4 Hydr...

Страница 212: ...e K12 Driving light K13 Flasher relay K14 Start lock 1 K15 Pump control forward K16 Pump control backward K17 Control unit hydraulic motor Driving direction valves K18 Back up light K19 Water pump K20...

Страница 213: ...o consider the parts included in the scope of supply They may be different from the parts list content indicated here due to further developments in the product 000 23 6 00 Instructions for installati...

Страница 214: ...ns With detectable defects of the ROPS safety device or of its fixation it is not allowed to operate the machine 002 34 Installation 1 Use appropriate lifting devices and hoisting equipment Observe we...

Страница 215: ...0x55 8 8V A2C 17 4 Disk 17x30x4 350HV 53077VG17 18 4 Screw DIN 933 M16x35 8 8V A2C Starting torques see page 189 sqq General The ROPS roll over bar is a safety device in the case the machine tilts or...

Страница 216: ...bserve weight see type plate of ROPS safety device 2 Lift ROPS roll over bar onto platform and align with fixing holes 3 Screw ROPS roll over bar with operator platform Observe specified starting torq...

Страница 217: ..._____________________________________________________________ _____________________________________________________________________________________ Page ___ ___________________________________________...

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