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DuoMix Installation Handbook

3

Wirsbo 201

tekmar

Zone Control

°

F

SB 2

3

4

SB 2

3

4

SB 2

3

4

R1 R2 Y1 Y2

R1 R2 Y1 Y2

R1 R2 Y1 Y2

C

R

S

ES
ES

C

R

S

ES
ES

Wirsbo Zone Control Module

Duo

Mix

External Mixing Demand

When 24 or 120 V (ac) is applied to the 

Mix1 Demand terminals, the control

turns on mixing pump 1 (

Mix1 Pmp) and operates the variable speed

injection pump 1 (

Var1 Pmp). If 24 or 120 V (ac) is applied to the Mix2

Demand terminals, the control turns on mixing pump 2 (Mix2 Pmp) and
operates the variable speed injection pump 2 (

Var2 Pmp). The external

demands may be obtained from the WIRSBO zone control, zone valve
endswitches, or relay contacts.

Indoor Sensor

An indoor sensor may be connected to a mixing section in order to obtain indoor temperature feedback. The 

SENSOR 1 or 2 setting must

be set to 

INDR through the display interface. An external mixing demand is still required in order to provide heat.

tekmar Zone Control

Outdoor reset can be combined with zoning. Through Room Temperature Units (RTU), a
tekmar Zone Control can provide indoor temperature feedback to the WIRSBO 201 control.
The 201 will then adjust the supply water temperature to satisfy the zone with the highest water
temperature requirement. Heat to the remaining zones will be cycled on and off by the zone
control using zone valves or pumps. If a tekmar Zone Control is connected to either the mixing
1 and/or mixing 2 sections, an external demand is not required, although it is still operational
for additional zones that are controlled by thermostats.

Boiler Enable 

When heat is required in the heating system the WIRSBO DuoMix 201 turns
on the 

Boiler Enable relay. Once the Boiler Enable relay is turned on, a

minimum of 3 minutes is allowed before turning the relay back off if the
supply water temperatures are satisfied and the injection pumps have
ramped down to 0%. If the heat demand is removed, the boiler is immedi-
ately turned off.

Boiler Protection 

A boiler sensor must be installed on the return line to the boiler in order to
obtain boiler protection against flue gas condensation, if required. If the
boiler return water temperature approaches the boiler minimum setting (

Boil

RET), the control maintains the Boiler Enable relay on and reduces the
speed of the injection pump 2. If the boiler temperature still does not
increase, then the speed of injection pump 1, will be decreased.

System Maximum Supply 

The WIRSBO DuoMix 201 has a maximum supply setting (

MAX SUP 1 and MAX SUP 2) for

each mixing loop, which sets an upper operating limit to the mixed supply water temperatures
for the application in which the tubing is installed. This value is different than the Design Supply
Setting (

DSN SUP1 and DSN SUP2).

SETPOINT OPERATION 

The WIRSBO DuoMix 201 can be used to provide one or two fixed water temperatures to the
mixing loops. The setpoint (

SETP) mode of operation on mixing 1 or mixing 2 must be selected

through the display interface. When 24 or 120 V (ac) is applied to the 

Mix1 Demand terminals,

the control turns on the mixing pump 1 (

Mix1 Pmp) and operates the variable speed injection

pump 1 (

Var1 Pmp) in order to supply the adjusted SETPNT 1 water temperature. The mixing

2 section operates in the same manner.

SNOW MELTING OPERATION 

The mixing 2 section on the DuoMix 201 may be used to control a snow
melting system. The snow melting mode of operation must be selected
through the display interface (

SNOW). When the Start button is pressed and

held for 1 second on the control or on the Remote Module Unit 040, the
control enters the snow melting mode of operation and displays the 

RUN

TIME. The RUN TIME can now be adjusted for the desired operating time.
The snow melting can also be enabled by the Remote Snowmelt Enable Kit
A3040039. At any time during the snow melting session, the melting time
remaining may be viewed. (See View Menu). An external 

Mix 2 Demand for

4 seconds is equivalent to pressing the 

Start button. If the Snowmelt Enable

Kit is not desired, a Slab Sensor A3060072 and a Universal Sensor
A3060071 are required for snow melt operation.

Содержание DuoMix 201

Страница 1: ...nditions the area experiences over the heating season If the heat demand is analyzed as a percentage of the heating systems capacity the heating system operates at or near maximum capacity for asmallp...

Страница 2: ...thermally shocked Proper protection of the boiler under these circumstances requires modulating mixing devices that can temporarily reduce the heating load This is accomplished by reducing the speed o...

Страница 3: ...er Protection A boiler sensor must be installed on the return line to the boiler in order to obtain boiler protection against flue gas condensation if required If the boiler return water temperature a...

Страница 4: ...slab supply and return fluid temperatures If this temperature difference approaches the T MAX setting the control operates the variable speed injection pump 2 to maintain the T at the T MAX setting T...

Страница 5: ...window openings In order to prevent heat that is transmitted through the wall from affecting the sensor reading it may be necessary to install an insulating barrier behind the enclosure The A3060070 s...

Страница 6: ...e from the mixing 2 system pump to the Mix2 Pmp 8 terminal on the control Connect the second wire on the mixing 2 system pump to the N 7 terminal The control provides 120 V ac to the Mix2 Pmp contact...

Страница 7: ...17 and 18 terminals on the control Slab Return Sensor 2 Ret2 Slab Return Sensor measures the return glycol temperature from the slab If the mixing 2 section is used for snowmelting connect the two wir...

Страница 8: ...jection pump of the mixing 1 section is used make sure power to the terminal block is off and install a jumper between the terminals N Var1 Pmp 13 and 14 When power is applied to terminals the variabl...

Страница 9: ...mixing 1 section will be skipped RST reset When using the mixing 1 section for building space heating the installer should select this adjustment The 201 control operates the mixing 1 section to provi...

Страница 10: ...ly water temperature this setting must be selected The control operates the mixing 2 section to provide a fixed setpoint temperature equal to the SETPNT 2 temperature adjustment SNOW melting If sectio...

Страница 11: ...ion pump to maintain the T at the T MAX setting The T MAX setting can be adjusted from 10 to 70 F 5 to 39 C Factory setting is 30 F CWCO Cold Weather Cut Off CWCO is the lowest temperature at which th...

Страница 12: ...Pumps Displays when mixing pumps 1 or 2 are on 2 Warning Displays when an error is present Lock Unlock Displays whether keypad is locked or unlocked WWSD WWSD Displays when control is in Warm Weather...

Страница 13: ...ng Idling CWCO 1 2 Target Mixing 2 Temperature Item Menu Start Stop F View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting Idling CWCO 1 2 F 1 View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting...

Страница 14: ...Minimum Maximum Melting Idling CWCO 1 2 Outdoor temperature If a mixing 1 section is turned off the View Items from that section are skipped Dashes on the TARGET item denote heat is not required in th...

Страница 15: ...Shut Down Desired Setpoint Temperature Item F Adjust Item F Adjust Design Outdoor Temperature F Adjust Adjust Mixing 2 Section Off Mixing 2 Section in Reset Mode Mixing 2 Section in Setpoint Mode Adju...

Страница 16: ...e Maximum Supply Temperature F Adjust Misc Menu Units F C Item Misc Item Misc F Misc Display Contrast Display Backlight THE CONTROL AUTOMATICALLY GOES BACK TO THE VIEW MENU WHEN THE BUTTONS ARE LEFT A...

Страница 17: ......

Страница 18: ...Display Menu Cont...

Страница 19: ...injection pump 2 Var 2 Pmp is ramped down to 0 over 10 seconds If the mixing 2 section is not used i e MODES 2 set to OFF N A is displayed and the pump is not operated STEP 6 The mixing 2 pump Mix2 P...

Страница 20: ...l displays OUTDOOR SHRT When a fault with the outdoor sensor is present the control assumes a fixed outdoor temperature of 32 F During snow melting operation the control assumes an outdoor temperature...

Страница 21: ...2 Boiler return short circuit 1 View 1 2 Boiler return sensor open circuit REFER TO THE TROUBLESHOOTING SECTION ABOVE FOR OPERATION DETAILS Return 2 Sensor Fault When the mixing 2 section is set to S...

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Страница 26: ...e it con tinually injects high temperature water at a fixed rate Text and diagrams used with permission from tekmar When the high temperature supply fluctuates and or varying water temperatures are re...

Страница 27: ...the mixing occur directly after the point of injection downstream of the return to the hot loop See Figures 4 5 Advantages This type of system can use a small circulator to inject a high BTU input in...

Страница 28: ...igures 4 5 show the two most common piping layouts for Variable Speed Injection Mixing Pay particular attention to the drop lines or thermal traps shown in the injection legs These are particularly im...

Страница 29: ...rundfos 15 42 Speed 2 9 5 7 4 100 Taco 007 10 8 3 100 Grundfos Brute or 15 42 Speed 2 14 12 100 1 Taco 007 Grundfos Brute or 15 42 Speed 3 23 20 100 1 Grundfos 26 64 Taco 0010 35 31 100 1 Grundfos 43...

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