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DuoMix Installation Handbook

20

View

1

%

%

2

Press and Hold the Test
button for 3 seconds

Item

Menu

Test

Comfirm if 

MAX HEAT

 is

desired by pressing the
up or down button

Item

Menu

Test

View

1

%

%

2

C o n t r o l   d i s p l a y s
MANUAL and the %
speed of the variable
speed pump(s)

1

Item

Menu

Test

2

View

1

%

%

2

The % speed output may
be adjusted using the up
a n d   d o w n   b u t t o n s

1

Item

Menu

Test

2

View

1

%

%

2

To exit the 

MAX HEAT

function presseither the

Test

Menu

 or 

Item

buttons

1

Item

Menu

Test

2

°

F

View

1

%

%

2

STEP EIGHT 

 TROUBLESHOOTING 

As in any troubleshooting procedure, it is important to isolate a problem as much as possible before proceeding. The Error Messages
and 

Test button greatly simplify troubleshooting of the 201. When the control is displaying an Error Message, identify the fault from the

look-up table on page 20 and follow standard testing procedures to confirm the problem. If you suspect a wiring fault, return to steps
three, four and five, and carefully check all external wiring and wiring connections.

Sensor and Internal Faults

 

Whenever a fault is detected in any of the sensors, an error message will be displayed in the LCD.

Outdoor Sensor Fault 

 

When the outdoor sensor is open circuited or missing, the control will display 

OUTDOOR OPEN. If a short circuit occurs, the control

displays 

OUTDOOR SHRT. When a fault with the outdoor sensor is present, the control assumes a fixed outdoor temperature of 32

°

F.

During snow melting operation, the control assumes an outdoor temperature of 20

°

F.

Boiler Return Sensor Fault 

 

When the Boiler Return Sensor is open circuited or missing and the 

Boil RET adjustment is not set to OFF), the control will display Boil

RET OPEN. If a short circuit occurs, the control displays Boil RET SHRT. When a fault with the boiler return sensor is present, the
control continues to operate as if no return sensor is installed. If the system is providing snow melting, the mixing 2 section is turned off.

Supply 1 Sensor Fault 

 

When the Supply Sensor of the mixing 1 section is open circuited or missing and 

MODE 1 is not set to OFF, the control will display

SUPPLY 1 OPEN. If a short circuit occurs, the control displays SUPPLY 1 SHRT. When a fault with the Supply Sensor is present,
the control shuts down the mixing 1 section.

Supply 2 Sensor Fault 

 

Operates in a similar manner as the mixing 1 section.

IND / Zo 1 

 

If 

ZOIN or INDR is selected and an open circuit is seen on the Zo 1/Ind terminal, the control will display IND/Zo 1 OPEN. If a short

circuit occurs, the control displays 

IND/Zo 1 SHRT. When a fault is present and ZOIN is selected, the control ignores any demands

from the zone control. If 

INDR is selected, the control provides outdoor reset but no indoor temperature feedback.

IND / Zo 2 

 

Operates in a similar manner as the mixing 1 section.

Содержание DuoMix 201

Страница 1: ...nditions the area experiences over the heating season If the heat demand is analyzed as a percentage of the heating systems capacity the heating system operates at or near maximum capacity for asmallp...

Страница 2: ...thermally shocked Proper protection of the boiler under these circumstances requires modulating mixing devices that can temporarily reduce the heating load This is accomplished by reducing the speed o...

Страница 3: ...er Protection A boiler sensor must be installed on the return line to the boiler in order to obtain boiler protection against flue gas condensation if required If the boiler return water temperature a...

Страница 4: ...slab supply and return fluid temperatures If this temperature difference approaches the T MAX setting the control operates the variable speed injection pump 2 to maintain the T at the T MAX setting T...

Страница 5: ...window openings In order to prevent heat that is transmitted through the wall from affecting the sensor reading it may be necessary to install an insulating barrier behind the enclosure The A3060070 s...

Страница 6: ...e from the mixing 2 system pump to the Mix2 Pmp 8 terminal on the control Connect the second wire on the mixing 2 system pump to the N 7 terminal The control provides 120 V ac to the Mix2 Pmp contact...

Страница 7: ...17 and 18 terminals on the control Slab Return Sensor 2 Ret2 Slab Return Sensor measures the return glycol temperature from the slab If the mixing 2 section is used for snowmelting connect the two wir...

Страница 8: ...jection pump of the mixing 1 section is used make sure power to the terminal block is off and install a jumper between the terminals N Var1 Pmp 13 and 14 When power is applied to terminals the variabl...

Страница 9: ...mixing 1 section will be skipped RST reset When using the mixing 1 section for building space heating the installer should select this adjustment The 201 control operates the mixing 1 section to provi...

Страница 10: ...ly water temperature this setting must be selected The control operates the mixing 2 section to provide a fixed setpoint temperature equal to the SETPNT 2 temperature adjustment SNOW melting If sectio...

Страница 11: ...ion pump to maintain the T at the T MAX setting The T MAX setting can be adjusted from 10 to 70 F 5 to 39 C Factory setting is 30 F CWCO Cold Weather Cut Off CWCO is the lowest temperature at which th...

Страница 12: ...Pumps Displays when mixing pumps 1 or 2 are on 2 Warning Displays when an error is present Lock Unlock Displays whether keypad is locked or unlocked WWSD WWSD Displays when control is in Warm Weather...

Страница 13: ...ng Idling CWCO 1 2 Target Mixing 2 Temperature Item Menu Start Stop F View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting Idling CWCO 1 2 F 1 View Mix 1 Demand Mix 2 Demand Minimum Maximum Melting...

Страница 14: ...Minimum Maximum Melting Idling CWCO 1 2 Outdoor temperature If a mixing 1 section is turned off the View Items from that section are skipped Dashes on the TARGET item denote heat is not required in th...

Страница 15: ...Shut Down Desired Setpoint Temperature Item F Adjust Item F Adjust Design Outdoor Temperature F Adjust Adjust Mixing 2 Section Off Mixing 2 Section in Reset Mode Mixing 2 Section in Setpoint Mode Adju...

Страница 16: ...e Maximum Supply Temperature F Adjust Misc Menu Units F C Item Misc Item Misc F Misc Display Contrast Display Backlight THE CONTROL AUTOMATICALLY GOES BACK TO THE VIEW MENU WHEN THE BUTTONS ARE LEFT A...

Страница 17: ......

Страница 18: ...Display Menu Cont...

Страница 19: ...injection pump 2 Var 2 Pmp is ramped down to 0 over 10 seconds If the mixing 2 section is not used i e MODES 2 set to OFF N A is displayed and the pump is not operated STEP 6 The mixing 2 pump Mix2 P...

Страница 20: ...l displays OUTDOOR SHRT When a fault with the outdoor sensor is present the control assumes a fixed outdoor temperature of 32 F During snow melting operation the control assumes an outdoor temperature...

Страница 21: ...2 Boiler return short circuit 1 View 1 2 Boiler return sensor open circuit REFER TO THE TROUBLESHOOTING SECTION ABOVE FOR OPERATION DETAILS Return 2 Sensor Fault When the mixing 2 section is set to S...

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Страница 26: ...e it con tinually injects high temperature water at a fixed rate Text and diagrams used with permission from tekmar When the high temperature supply fluctuates and or varying water temperatures are re...

Страница 27: ...the mixing occur directly after the point of injection downstream of the return to the hot loop See Figures 4 5 Advantages This type of system can use a small circulator to inject a high BTU input in...

Страница 28: ...igures 4 5 show the two most common piping layouts for Variable Speed Injection Mixing Pay particular attention to the drop lines or thermal traps shown in the injection legs These are particularly im...

Страница 29: ...rundfos 15 42 Speed 2 9 5 7 4 100 Taco 007 10 8 3 100 Grundfos Brute or 15 42 Speed 2 14 12 100 1 Taco 007 Grundfos Brute or 15 42 Speed 3 23 20 100 1 Grundfos 26 64 Taco 0010 35 31 100 1 Grundfos 43...

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