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TORCH WIZARD INSTALLATION & OPERATION MANUAL

wire-wizard.com

Description

Recommended Quantity

Empty Catch Pan

As needed*

Grease Wire Cutter

Every 10,000 Cycles

Ensure Lubricator has Pneumatic Lubricant

Daily*

Inspect and Clean Air Filter if Necessary

Daily*

Inspect Reamer Blade for Wear

Weekly

Inspect and Test Reaming Station for Proper Functionality

Weekly

Check Wire Cutter Functionality and Inspect Blade for Wear

Weekly

Check Positioning of Torch Nozzle & Reamer Blade

Weekly

Inspect Cleaning Station for Excess Debris, Wipe Down if Needed

Weekly

Clean Anti-spatter Lines

Monthly

* It is recommended to document the frequency of these tasks as it will vary based on your welding application.

Part No.

Description

Recommended Quantity

Varies

Replacement Reamer Blade

1 per 10 cleaning stations

VX212CAB

Solenoid Valve for Anti-spatter Spray

1 per 25 cleaning stations

D-Z73

Air Actuator Sensor

1 per 50 cleaning stations

D-A93V

Clamp Cylinder Sensor

1 per 50 cleaning stations

NCS-16-MOTOR

Pneumatic Motor

1 per 100 cleaning stations

CDQ2B40-40DZ

Clamp Cylinder

1 per 100 cleaning stations

MGQM25-50

Guided Air Actuator (Motor slide up/down)

1 per 100 cleaning stations

NCS-GPBL

Green Push Button Latch On

1 per 50 cleaning stations

ULV4F2BSS335

Lighted Push Button

1 per 50 cleaning stations

Part No.

Description

Recommended Quantity

NCS-WCS-19

Replacement Blade for Wire Cutter

1 per 25 cleaning stations

C0240-045-1000S

Replacement Spring

1 per 50 cleaning stations

CDQ2B63-10D2

Wire Cutter Cylinder

1 per 100 cleaning stations

For Model EL-NCS-20

For Model EL-NCS-C-20 Only (unit with wire cutter)

4.1 MAINTENANCE SCHEDULE

4.2 RECOMMENDED SPARE PARTS

Содержание EL-NCS-20

Страница 1: ...STALLATION OPERATION MANUAL Installation Maintenance and Warranty Information SHIP DATE SERIAL Model EL NCS 20 wire wizard com ELCo Enterprises Inc Jackson Michigan USA 517 782 8040 sales wire wizard com ...

Страница 2: ...lectrical Connection 4 2 4 Adjusting the V Block 5 2 5 Reamer Adjustment 6 2 6 Sequence of Operations 7 3 0 ADD ONWIRECUTTERINSTALLATION IFAPPLICABLE 8 4 0 MAINTENANCEOFCLEANINGSTATION WIRECUTTER 10 4 1 Maintenance Schedule 11 4 2 Recommended Spare Parts 11 5 0 ELECTRICALSCHEMATIC 9 PIN 12 6 0 EXPLODEDVIEWS PARTSLIST 13 6 1 Exploded View 1 13 6 2 Exploded View 2 14 6 3 Exploded View 3 15 6 4 Parts...

Страница 3: ...e warranted to be free from defects and or workmanship for 90 days from the date of shipment to the buyer Failure to follow proper installation and maintenance procedures specified in this operation manual will void this warranty This includes the use of a Filter Regulator Lubricator FRL without auto drain functionality ELCo will at its option repair replace or issue a credit for the value of the ...

Страница 4: ...ot remove or deface any labels that are attached to the unit 2 Ensure that all equipment in the area is disabled and locked out prior to entering the work zone where the Torch Wizard is located 3 Ensure that all electrical and air power is disconnected prior to performing any maintenance on the Torch Wizard 4 Keep hands and face away from clamp reamer and spray operating space during both automati...

Страница 5: ... available Use the 4 11 32 mounting holes provided on base of the Torch Wizard to secure the unit to the platform It is recommended that 4 M8 1 25 SHCS Socket Head Cap Screws are used to mount the Torch Wizard to the platform the optional stand provides M8 1 25 tapped holes for mounting 2 0 INSTALLATION Optional Wire Cutter Location Motor Slide Up Cover Latch Internal Access Panel Reamer Blade Mou...

Страница 6: ...3 8 connect to the 1 4 N P T female inlet located on the side of the Reamer Minimum 80 psi recommended at 16 CFM 5 0 7 0 BAR at 450 LPM at the Reamer during operation Lubricator Adjustment Set the lubricator to deliver one drop of pneumatic oil for every two minutes of operation Do not over lubricate 2 3 ELECTRICAL CONNECTION The complete sequence of the Torch Wizard Nozzle Cleaning Station must b...

Страница 7: ...ile wrench provided to hold the motor in place when securing the reamer blade 3 Loosen Set Screw 3 4 Loosen the Low Head Socket Head Cap Screw in the clamp 4 5 Adjust the V Block 6 using the Adjuster Screw 5 so that when the air motor is at its upper point the reamer is centered in the gas nozzle To check this hold a gas nozzle in V Block and raise the air motor slide by hand 6 Tighten Low Head So...

Страница 8: ...pth is incorrect loosen the Socket Head Cap Screws 2 Move the Air Motor 3 up or down to obtain the correct insertion depth If the motor will not move screw in the Jack Screws 4 to loosen the motor clamp 4 Back out the Jack Screws 4 if necessary and tighten the Socket Head Cap Screws 2 Repeat steps 1 3 until the correct insertion depth is obtained Note The air motor on this reaming station has a ma...

Страница 9: ...r Option Sequence of Operations 1 Verify Signal at Pin 3 is On Home 2 Energize Pin 8 Wire Cutter Advance 3 Short Dwell 4 De Energize Pin 8 Wire Cutter Retract 5 Move Torch to Cleaner Position 6 Energize Pin 4 Motor and Clamp On 7 Verify Signal at Pin 3 is Off Clamped 8 Short Delay 9 Energize Pin 5 Vertical Slide Up 10 Short Dwell for Torch Clean 11 De energize Pin 5 Vertical Slide Down 12 Short De...

Страница 10: ... plug was just removed The assembly should have the solenoid plug location on the right side 5 Insert the wire cutter solenoid plug labeled wire cutter sol into the right side of the valve assembly 6 Detach the steel guard by removing the two screws Fig A Insert the shorter guard for the wire cutter in its place with the two mounting hole locations lined up Fig B Close and latch the cleaning stati...

Страница 11: ... back hole on cleaning station Fig 11a and install into the push to lock fitting on the right side of the valve assembly port A Fig 11b 12 Install the wire cutter by securing the two mounting bolts with a 5 mm Allen wrench 13 Using a pair of needle nose pliers firmly push in the two air lines into the push to lock fittings on the wire cutter Figs 13a and 13b 14 Re install the steel cover on the wi...

Страница 12: ...ace blade pt NCS WCS 08 if worn If the back plate is worn it may be removed and flipped around to the other end To disassemble and install a new blade remove the two screws on the top of the cutter with a 4 mm wrench Remove the slide piece that rests on top of the blade and then remove the screw holding the blade with a 2 5 mm wrench Install the new blade with the angled side facing up as shown in...

Страница 13: ...Quantity Varies Replacement Reamer Blade 1 per 10 cleaning stations VX212CAB Solenoid Valve for Anti spatter Spray 1 per 25 cleaning stations D Z73 Air Actuator Sensor 1 per 50 cleaning stations D A93V Clamp Cylinder Sensor 1 per 50 cleaning stations NCS 16 MOTOR Pneumatic Motor 1 per 100 cleaning stations CDQ2B40 40DZ Clamp Cylinder 1 per 100 cleaning stations MGQM25 50 Guided Air Actuator Motor ...

Страница 14: ... C 20 with wire cutter 1 Verify signal at pin 3 is On Home 2 Energize pin 8 Wire Cutter Advance 3 Short Dwell 4 De energize pin 8 Wire Cutter Retract 5 Move torch to Cleaner Position 6 Energize pin 4 Motor and Clamp On 7 Verify signal at in 3 is Off Clamped 8 Short Delay 9 Energize pin 5 Vert Slide Up 10 Short dwell for torch clean 11 De energize pin 5 Vert Slide Down 12 Short Delay 13 De energize...

Страница 15: ...MANUAL wire wizard com 1 2 3 4 5 6 8 7 9 23 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 39 PROPRIETARY CO UNCONTROLLED DOCUMENT UNCONTROLLED DOCUMENT 6 1 EXPLODED VIEW1 6 0 EXPLODED VIEWS PARTS LIST ...

Страница 16: ...LLATION OPERATION MANUAL 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 79 72 73 74 75 76 77 78 80 TARY CONFIDENT UNCONTROLLED DOCUMENT UNCONTROLLED DOCUMENT 6 2 EXPLODED VIEW2 ...

Страница 17: ...15 TORCH WIZARD INSTALLATION OPERATION MANUAL wire wizard com 81 82 92 93 91 90 84 83 85 86 87 88 89 94 RIETARY CO UNCONTROLLED DOCUMENT UNCONTROLLED DOCUMENT 6 3 EXPLODED VIEW3 ...

Страница 18: ...2 45 NCS 39 THREADED ROD 1 46 NCS 40 EXTENSION FITTING 1 47 NCS 41 COVER 1 Item No Part No Description Qty 48 NCS 42 COVER 1 49 NCS 83 AVBC 18B FACE PLATE 1 50 NCS 27 SIDE PLATE LH 1 51 NCS 28 SIDE PLATE RH 1 52 NCS 46 REAR COVER HINGE 1 53 NCS 47 FRONT COVER HINGE 1 54 NCS 45 CLAMP CYLINDER SPACER 1 55 NCS 81 CATCH TRAY LOCATOR 2 56 NCS 98 MOTOR MOUNT 1 57 NCS 97 MOTOR MOUNT 1 58 NCS 102 SIDE COV...

Страница 19: ...th Ethernet and integrated anti spatter spray EL NCS ACE 20 Reaming Station with Ethernet integrated anti spatter spray and wire cutter EL NCS AE 20 SC Reaming Station with Ethernet self cleaning air blast integrated anti spatter spray EL NCS ACE 20 SC Reaming Station with Ethernet self cleaning air blast integrated anti spatter spray and wire cutter TORCH WIZARD ROBOTIC NOZZLE CLEANING STATIONS S...

Страница 20: ...ELCo Enterprises Inc Jackson Michigan USA Service Support 517 782 8040 wire wizard com TorchWizard_Manual_EL NCS 20 Rev 2 3 ...

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Wire wizard EL-NCS-20, Руководство по установке и эксплуатации

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