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Maintenance
0380
−
1/A1
Winterthur Gas & Diesel Ltd.
Group
Component
Procedure
Intervals and Service
Life (operation hours)
−
Lubricate the tooth flanks of the pinion and
flywheel. Related to visual inspections, but at
the latest, each 2000 Op. h of the engine
2000
−
Do a check of the screwed connections, first
time after one year
12000
Connecting rod
bearings
−
Do a check of the bearing clearances (refer to
)
6000
−
Do a check of the bearing edge with wire
6000
−
Bottom end bearing inspection is only
necessary if the bearing clearance, wire check,
oil analysis or crankcase inspectionindicates
excessive wear or damage.
At indications of
excessive wear or
damage
−
Top end bearing inspection is only necessary if
bearing clearance, wire check, oil analysis or
crankcase inspectionindicates excessive wear
or damage.
At indications of
excessive wear or
damage
−
Random inspection of connecting rod top end
bearing and bottom end bearing
70000
−
Estimated service life: Connecting rod bottom
end bearings
90000 (replacement if
required)
−
Estimated service life: Connecting rod top end
bearings
90000 (replacement if
required)
Guide shoe,
crosshead pin
−
Do a check of the clearances
6000 to 8000
Piston
−
Remove and clean
18000 to 36000 (on
condition)
−
Do a check of the tightness on the piston
through the scavenge ports in the installed
position (oil pump in operation)
After installation
−
Disassemble and assemble (open the cooling
space and clean, minimum one piston each
three years)
As necessary
−
Do a check of the of the piston top surface
At each piston removal
−
Do a visual check through scavenge ports of
the piston, piston rings and cylinder liner
500 to 1000
−
Visual check of cylinder liner
500 to 1000 (and at
every piston removal)
−
Measure the piston ring grooves. Do an
inspection of the chromium plating. Add new
chrome as necessary
18000 to 36000 (on
condition)
−
Estimated service life: Piston ring grooves
18000
−
36000
Inspection and Overhaul Intervals (Guidelines)
2020
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