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COMMODORE 

15V

4. 

To  inspect  motor  brushes,  remove 

metal band around motor and remove 
brush  holder  assembly.  Brushes 
should  be  replaced  when  worn 

to 

or 

after about 750 operating 

hours.  After  second  brush  replace- 
ment,  armature  commutator  should 

be checked 

for  pitting  and  concen- 

tricity.  Vacuum  motors  can  be  re- 

paired  but  such  repairs  should  be 

made 

by a qualified 

motor 

repair 

shop. 

SOLUTION PUMP 
REMOVAL 

1. 

Disconnect solution lines at pump. 

2. 

Remove 

(4) 

screws holding pump 

to 

base. 

3. 

pump  up 

to 

access  solution inlet 

line and disconnect from  pump head. 

Refer to Pump Drawing for  Replace- 

ment 

Pump Parts. 

CAUTION: 

When  replacing  fittings 

on 

pump head 

as  this  could  crack  inlet  and  outlet 

ports in pump head. 

SOLENOID VALVE 
REMOVAL 

1. 

Disconnect 

valve  leads 

from terminal block. 

2. 

Disconnect  solution  hoses  from 

solenoid valve. 

3. 

machine on  side and remove (2) 

screws holding valve 

to 

chassis. 

4. 

Clean. 

repair,  or  replace 

as 

required. 

ASSEMBLY 

REMOVAL 

1. 

Remove belt guard. 

2.  Lay  machine  on  side  and  remove 

brush pulley guard. 

3. 

Roll belt 

off motor pulley. 

4. 

(2) 

screws holding 

seal 

plate. 

5.  Remove  screw  from  each  end 

of 

6. 

Swing brush assembly out of  housing 

BRUSH 

REMOVAL 

1. 

Remove  the  large  snap  ring  from 
brush pulley. 

2. 

Drive the shaft and bearing out from 

OPPOSITE 

pulley end. 

NOTE: 

2”  screw into 

threaded shaft  or  use 

brass drift 

to 

prevent damage 

to 

internal threads 

in shaft. 

brush shaft. 

to 

remove belt. 

NEW 

BRUSH 

Install bearing 

OPPOSITE 

pulley end 

first. 

2.  Install shaft making sure 

snap 

ring is on shaft. 

3. 

Install bearing in pulley.  Use arbor 

press or  tap  in with  a  hammer and 

socket. 

24. 

4.  Install the 

snap ring on shaft, 

and bearing retaining snap ring inside 
pulley. 

Содержание COMMODORE CMD

Страница 1: ...COMMODORE 115V 98048 Model CMD I WINDSOR INDUSTRIES INC 1351W Stanford Ave Englewood CO 80110USA 303 762 1800 FAX 303 7626817 ...

Страница 2: ... not pick up burning materials such as cigarettes or matches 3 Do not leave the machine unattended Unplug machine from power outlet when not in use 4 Switch off switches before disconnecting power cord from electrical outlet 5 Maintenanceand repairs must be done by qualified personnel 6 Do not disconnect cord from outlet by pulling on cord Grasp plug to remove from outlet 7 Do not use power cord a...

Страница 3: ...otor Glows red pelllng speed from position to lower vac when on stop to 4 max shoe assembly to carpet as well as start vacuum motor CIRCUIT BREAKER Protects brush drive motor from burn out Pushto reset after correcting problem CLUTCH LEVER Pushdown to propel when DRIVE MOTOR is on DRIVE MOTOR LINE FUSE Protectsdrive motor and circuit board Replace fuse after correcting problem 3 ...

Страница 4: ...r and grounding plug The plug must be plugged Into an appropriate outlet that is properly Installed and grounded In accordance with all local codes and ordinances WARNING Improper con nection of the equipment groundingcon ductor can result in a risk of electrical shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modi...

Страница 5: ...to 4 depending upon the condition of the carpet being cleaned Forward speeds and approximate coverages are I COVERIOE SQtJARE I I IFEET PER HOUR Straight ahead SPEED cleaning no SETTINO FPM allowances I I I SPRAY JETS To prevent clogged jets due to alkaline build up the spray system should be flushed with 2 or 3 gallons of clean hot water at the end of each day The COMMODORE is equipped with quick...

Страница 6: ...ours It is wired into the vac motor circuit so that all operations using the vacuum are recorded REMOVE VACUUM MOTOR to inspect carbon brushes for wear If worn to 3 8 inch the brushes should be replaced See service section for instructions USE COMPRESSED AIR to blow out dust In brush drive motor SERVICING THE COMMODORE WARNING Remove machine power cord from electrical source before mak ing any adj...

Страница 7: ...terminal block 2 Disconnect solution hoses from solenoid valve 3 Lay machine on side and remove 2 screws holding valve to chassis 4 Clean repair or replace as required BELT BRUSH ASSEMBLY REMOVAL 1 Removebelt guard 2 0 2 Lay machine on side and remove brush pulley guard Z1 3 Roll belt off motor pulley 4 Retwve 2 screws holding seal plate 5 Remove screw from each end of 6 Swing brush assembly out o...

Страница 8: ...justing rods after completing vac shoe adjustment Vac Shoe Hdght Adjustment Placemachineon smooth shoe Lever should have level surface lower vac approximately 1 of additional forward travel when properly adjusted Lengthen or shorten lift rods A B as required Fig 4 TO ADJUST VAC SHOE TRACKINO 1 With machine moving forward check vac shoe for tracking 2 If shoe pulls to the LEFT tighten right hand sp...

Страница 9: ... end of bearing sleeve on Inboard side of wheel 37 RIGHT WHEEL Bearing must be pressed in from outboard side of wheel with knurled end of bearing sleeve on outboard side of wheel NOTE Both right and left bearingassem blies must be pressed in flush with the hride of wheel hubs 38 4 To check assembly hold axle each wheel should rotate forward freely and lock on shaft when rota tion is reversed TESTI...

Страница 10: ...30 volt models Use DC volt meter to check DC output voltage at terminals A and A With the speed control knob set at MAX 4 DC volts should be 95 VDC f 10 if there is 0 voltage or the voltage does not remain constant this is an indication that the circuit board is faulty Replaceas required TO TEST TRAVIRSI DRlVB MOTOR To test for around or short circuit first disconnect machine power cord from elect...

Страница 11: ...COMMODORE 115V CONTROL PANEL ASSEMBLY I COMMOOOAE CONTROL PANEL ...

Страница 12: ...2 CHASSISWIDRIVE ASSEMBLY ...

Страница 13: ...hwl CMDmachlnd 1 09011 0Wla A m whad 8 87038 Hhshsr 5 8wIM 9 27122 Cc kr ShaN 10 70126 W Scr 1 4 28 x 114KCP 11 o mos 06XhQ W8 Ancr 12 03012 Ark whd 13 73045 SpratkU 1 3 5W8 P 25 beth 14 4llOll8 Kap 3 16x1 75 15 4o ls w 18Wdrufl 17 57032 Nut 3 8FlanprLock 18 70043 Scr 10 32x 3 4 FHUS 16 22012 CWU 3 8ODSt Thru 4 8 0 0 E I 0 0 0 A m ...

Страница 14: ...COMMODORE 1 15V 14 ...

Страница 15: ...cr 1032x 1 2fWMS 15 27281 Cap Brush HouslnqEnd 17 36070 Guard Splash 18 67106 Relalner SplashGuard 19 70066 W 10 32x 314 PHMS 20 36051 Guard Thread 21 09019 BsarhrpI Brush 22 67098 Wnp T o k m o 23 12006 Bush 24 70177 Scr 1632x 112FHMS 25 62171 pl dS Pulby seal 11 57047 Nut 1 4 20 lock 16 57090 Nu 10 321o k 26 73241 h i Pulley 27 35085 Gasket Seal PMe I 76 11019 Bell CMO Brush Drive I 8 E R K K 0 ...

Страница 16: ...COMMODORE 115V SQtUTION RECOVERY TANKS 16 ...

Страница 17: ...COMMODORE 115V CONTROL PANEL WIRING DIAGRAM 115 VOLT m n avoc 1 rl wllc I I I I w T 1 CHASSIS WIRING DIAQRAM 11S VOLT n I 17 ...

Страница 18: ...COMMODORE 115V CONTROL PANE1 WIRING DIAGRAM 230VOLT CHASSIS WIRING DIAORAM 230 VOLT A I8 i 18 ...

Страница 19: ...brushesin gear drive motor or faulty motor Fuse blown or circuit breaker tripped on machine Faulty speed control potentiometer Faulty pump Faulty switch Clogged or faulty solenoid Obstruction in jets Faulty switch Dirt in solenoid valve or faulty valve One or more jets plugged SOLUTlON Check buildingcircuit breakero r fuse box Replace switch Repair or replacepower cord Replacefuse or reset breaker...

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