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Page 10

60706-200

7190-00

5.

For most installations 16-gauge wire is sufficient to

handle the control signal.  On extremely long runs in-
crease wire size to minimize voltage drop.

6.

Locate the neutral and full power output load connec-

tion terminal on the generator.

7.

Locate and identify the “neutral” and “generator”

connections in the automatic transfer switch.

8.

Connect the load block to the transfer switch using

the proper wire sizes.  Refer to the National Electric Code
Handbook (NFPA 70) for proper wire type and sizing.
Use Table 310-16 for wiring run through conduit and table
310-17 for free air wiring.

Use extreme caution when installing the delta voltage
pattern.  One power leg of this 3 phase pattern produces
208 volts measured from line to neutral.  Be sure to match
the location of the generator wild leg to the location of the
wild leg on the incoming power service.  Failure to do so
will cause equipment damage to any 120 volt load
incorrectly connected to this line.

9.

Connect the neutral to the transfer switch using the

same wire size.

10. For isolated neutral operation remove the jumper wire
between the ground lug and neutral connection block.
Then route a ground lead back to system ground.

11. Ground the Mobile Diesel Generator set using an 8 ft.
copper ground rod or other approved grounding system.
Connect #4 Awg Copper cable from the ground lug on the
generator to the ground rod.

12. Depress the "RUN" button on the RP55 control panel
to start the generator set.

13. Check the voltage at the transfer switch.  Verify that it
matches the incoming power line voltage line-to-line and
line-to-neutral on each leg.

16. Check the three phase rotation pattern.  Insure that
you have the same rotation, with both the generator and
the normal power source.

17. Depress the “STOP” button on the front of the engine
control.  Let the unit stop and then depress the  “AUTO”
button.  The unit is now in automatic start mode.   Also be
sure the "AUTO" light is lighted on the control, this light
tells you it is in automatic mode.  See control panel layout
for additional information.

18. If the transfer switch has a test button use it to test
the complete system.  The unit should start up and the
transfer switch should transfer the load to the generator.

19. Compare the amperage reading from each leg on the
generator and insure that none of the legs is exceeding
the nameplate rating on the generator.

20. Upon completion of the test, leave all control mode
switches in the “AUTO” position.

21. The system is now ready to start and power the loads
should the power fail.

F. CONNECTING THE LOADS

WARNING -ALL WIRING MUST BE DONE IN ACCOR-
DANCE WITH NATIONAL ELECTRIC CODE NFPA 70

There are two ways the loads may be connected to a
Mobile Diesel Generator.

1. FRONT PANEL - A variety of receptacles have been
provided for your convenience on the front panel. The 120
volt receptacles are powered when the voltage selector
switch is in the 120/240 single and three phase and 120/
208 three phase volt position. The 240 volt receptacles
are only usable in the 120/240 volt single and three phase
position. In the 120/208 volt three phase position the 240
volt receptacles have only 208 volts at them.

2. FULL POWER LOAD CONNECTION TERMINAL
BLOCK 
- For remote connections and connecting load
distribution boxes, heavy duty terminal blocks have been
provided. These terminal blocks are located on the rear of
the unit just below the main line circuit breakers. The
neutral and ground are connected together at this panel.
For use with an isolated neutral, remove the jumper strap
between the neutral connection block and the ground lug.
This will isolate the neutral from the ground and allow you
single point grounding at a distribution panel. When using
these terminal blocks be sure to use wire rated large
enough to carry your full load or the full rated load of the
generator.

3. GROUNDING THE UNIT - To comply with current
safety standards this generator set must be properly
grounded. Ground the Mobile Diesel Generator set by
driving an 8 ft. copper ground rod into the earth. Then
connect a #4 AWG ground cable from the grounding lug
on the generator to the ground rod.

Содержание REDI POWER RP 55

Страница 1: ...60706 200 INSTALLATION AND OPERATION MANUAL OWNERS MANUAL...

Страница 2: ...ator set designed and tested to give you years of satisfactory portable service To get the best performance from your new engine generator set it is important that you carefully read and follow the op...

Страница 3: ...d rooms i e through windows walls or floors 4 NOISE HAZARD Excessive noise is not only tiring but continual exposure can lead to loss of hearing A Use hearing protection equipment when working around...

Страница 4: ...20 ohms 20 ohms Exciter Rotor 0 156 ohms 0 156 ohms ENGINE SPECIFICATIONS See Iveco Operation and Maintenance Manual for com plete engine specifications TRAILER HOUSING RP55 RP80 Capacity 7000 lb Fue...

Страница 5: ...rsonnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not wo...

Страница 6: ...re range liquid crystal display LCD with back lighting can be viewed under a wide range of ambient light and temperature conditions Never fill the battery above the fill line Over filling above the up...

Страница 7: ...s in Off mode I Run Push button and Mode Indicator Pressing this button places the DGC 2020 in Run mode The green Run mode LED lights when Run mode is active J Reset Push button This button is pressed...

Страница 8: ...eed before you can change the selector switch Depressing this will also kill the engine this is to ensure the unit is not running when the selector switch is changed J Panel Light Switch Two panel lig...

Страница 9: ...120 208 volt or 120 240 volt three phase position as well as the 120 240 volt single phase position H CIRCUIT BREAKER LOCKING BAR Select and turn on either the high voltage breaker 480 V or the low vo...

Страница 10: ...r is closed if the start switch is in the run position Do not use the switch on this door to shutdown a unit to connect to the full load terminal block this is a safety switch only OPERATING THE UNIT...

Страница 11: ...Check for loose bolts or hardware 4 Check tire pressure 35 psi 5 Trailer level to within 15 degrees 6 Battery securely fastened connection clean and tight and proper fluid level 7 Fuel tank filled wit...

Страница 12: ...this light tells you it is in automatic mode See control panel layout for additional information 18 If the transfer switch has a test button use it to test the complete system The unit should start u...

Страница 13: ...o major sources of difficulty will decrease the incidence of repair To this end a regular schedule of cleaning and inspection will go far toward assuring trouble free operation Personnel respon sible...

Страница 14: ...e In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do no allow the exclusion or limitati...

Страница 15: ...Page 12 60706 200 7190 00 DC ELECTRICAL SCHEMATIC AC INTERFACE CONNECTOR TO GENERATOR...

Страница 16: ...Page 13 7190 00 60706 200 DC ELECTRICAL SCHEMATIC LEGEND...

Страница 17: ...Page 14 60706 200 7190 00 GENERATOR WIRING DIAGRAM VOLTAGE REGULATOR AC INTERFACE CONNECTOR TO DGC 2020 GENERATOR WIRING...

Страница 18: ...Page 15 7190 00 60706 200 VOLTAGE SELECTOR SWITCH WIRING...

Страница 19: ...Page 16 60706 200 7190 00 CIRCUIT BREAKER FULL POWER TERMINAL BLOCK WIRING...

Страница 20: ...Page 17 7190 00 60706 200 RECEPTACLE WIRING...

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