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PAGE 9

7340-20

60706-186

Generator Connections

Minimum Conductor Sizes between the Generator and the
ATS. Based on wire type and temperature rating. Wire
has been derated for 40

C ambient temperatures.

CU Conductor

AL Conductor

C/B

        Wire Temperature Rating

kW Amp

75

0

C

90

0

C

75

0

C

90

0

C

15 60

#4 AWG

#6 AWG

#3 AWG

#4 AWG

To gain access to the customer connections remove the
end panel opposite the hot air discharge end. All connec-
tions including AC & DC connections to the ATS, 120 Volt
power connection for battery charger, and battery installa-
tion are made behind this panel.  After removing the end
panel you will need to remove the cover over the connec-
tion box in the upper right hand corner.  Knockouts are
provided on the outside of the enclosure for your conve-
nience.  See page 16 for unit layout.

Four AC power leads are required between the generator
and the A.T.S.; Two hot leads, a neutral and a ground
lead.You will then need to run both a neutral and a ground
lead in addition to the two power leads all the way back to
your distribution panel.  The two power leads from the
generator are marked  G1 and G3.

All power leads from the generator to the A.T.S. must be
sized to handle rated generator output amperage at a
minimum, (62 Amps).  The type of wire you use will
determine the gauge required. Consult your local wire
supplier for proper gauge and type for your installation.

In addition to the power leads you will also need to run a
three wire 120 volt, 15 amp GFCI circuit from your
distribution panel to the generator.  This circuit will be
used to power the battery charger.

The last two wires you will need are the DC control leads
(14 or 16 gauge) for the start circuit in the A.T.S.  These
last two connections will be discussed later in more detail.

WINCO UL ATS (ASCO165) & (ASCO 300)

See the ASCO installation manual for additional
details on proper wiring of the Automatic Transfer
Switch.

The standby generator terminals in the A.T.S are marked
“ALTERNATE L2 & L6”. The “hot” leads G1 and G3 from
the generator are connected to the terminals L2 & L6.

The normal line power terminals in the A.T.S. are marked
“PREFERRED - L1 & L5”.  The “hot”  line power leads are
L1 and L3 from your normal power supply are connected
to terminals L1 and L5.

The load terminals in the A.T.S. are marked “LOAD - L3 &
L7”.  The leads to the load distribution panel are connect
to terminals L3 & L7.

The neutral leads from all three locations are connected to
the isolated terminal lugs on the sidewall of the cabinet.
This terminal block is labeled “NEUTRAL”  and the
terminal lugs are mounted on red isolation standoffs.

The ground leads from all locations are connected to the
grounded terminal lugs, also on the side wall.  This set of
terminals is labeled “GROUND”.

INSTALLATION NOTES

The load current carrying wires (L) and (T) must be sized
to handle the maximum load current without excessive
voltage drop.  By code, the wire must be heavy enough to
handle the full current rating of the main line circuit-
breaker (or fuse) in the entrance (or sub-panel) protecting
the contactor switch.

All wires should be installed in rigid or flexible conduit.
(Knockouts are provided in the control box)

Because of the many different types of service, feeder,
and distribution equipment, no specific wiring instructions
can be provided.  It is, however, recommended that only
copper wire be used.  In all cases it is essential that while
the load is connected to the generator, there can be
absolutely no feedback from the generator to the power
line or the power line to the generator.  When properly
installed, the normal A.T.S. control and safety systems will
eliminate all paths for feedback. Check with your local
electrical inspector on applicable local, state and federal
codes.

         *************
*****  WARNING  *****
         *************
A service disconnect must be installed in front of the
A.T.S. panel as the A.T.S is not service entrance rated.
This will allow you to test the generator under load.
Should you ever have to work on the switch, you will be
able to disconnect the power and work on the switch cold
without having the power company pull your meter.

To wire the automatic transfer switch into the existing
wiring, first determine which circuits will be on the
emergency load circuit.  If the entire load is to be trans-
ferred, the transfer switch can be wired in directly after the
watt-hour meter and the service entrance, providing the
service entrance ampere rating is within the transfer
switch’s rated capability.

Содержание PSS15B2W/D

Страница 1: ...PACKAGED STANDBY SYSTEM PSS15B2W D INSTALLATION AND OPERATORS MANUAL ...

Страница 2: ...Fuel Installation 4 Vapor Fuel Pressure Tables 5 Fuel Conversions 5 Lubrication 6 Battery Installation 6 Connecting Battery Charger 7 TRANSFER SWITCH INSTALLATION 7 AC Electrical Connections 7 DC Electrical Connections 10 INITIAL START UP 10 TROUBLESHOOTING INFORMATION 12 PREVENTIVE MAINTENANCE 13 WIRING DIAGRAMS AC DC Generator Schematic 14 UL ATS Wiring Diagram 15 Generator Layout 16 12 MONTH WA...

Страница 3: ...out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel only in an approved container and only in a well ventilated area f Follow local codes for closeness to combustible material 3 DEADLY EXHAUST GAS Exhaust fumes from any gasoline engin...

Страница 4: ...able in single phase only Additional optional A T S sizes are available to meet specific needs Contact your local WINCO dealer or the WINCO Sales Department for a quote 2 ENGINE GENERATOR The engine generator set consists of a Briggs Stratton twin cylinder four cycle air cooled engine The engine is factory equipped to run on L P or N G fuel The engine operates at 3600 rpm and frequency regulation ...

Страница 5: ...s with the consignee when generators are shipped F O B factory and only the consignee can legally file a claim Please note most carriers have a time limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufacturer s instruction manual for recommended oil requirements before initial starting UNPACKING 1 Carefully ...

Страница 6: ...r 7 to 11 inches W C Water column These fuel pressures are critical failure to provide the proper fuel pressure can cause many prob lems ranging from a unit that will not start to causing damage to the fuel system INSTALLING THE FUEL LINE NOTICE The engine generator sets are properly adjusted before they leave the factory A tag is attached to the unit that specifies the fuel natural gas NG or prop...

Страница 7: ... is a table of the fuel pressure reading at each reference in the system Fuel Pressure Table Single Regulator L P Vapor only 1 3 4 UNIT OFF TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz STARTING TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz NO LOAD TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz FULL LOAD TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz Two 2 Regulator System L P Vapor only 1 2 3 4 UNIT OFF TANK PSI 10 15 lbs 7 1...

Страница 8: ... insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 3 Always connect the battery positive cable first and then connect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative cable first and then the positive cable 4 Be sure all connections are tight and coat the termin...

Страница 9: ...the engine generator set See Page 8 for diagram NOTICE The battery tender is not intended to recharge a battery which has become completely discharged It is designed to produce enough current to recharge a slightly low battery maintaining it fully charged MOUNTING THE AUTOMATIC TRANSFER SWITCH A T S WARNING EQUIPMENT DAMAGE Protect the switch from con struction grit and metal chips to prevent a ma...

Страница 10: ...PAGE 8 60706 186 7340 20 CUSTOMER AC AND DC CONNECTION POINTS TORQUE SPECIFICATIONS FOR CONNECTIONS ...

Страница 11: ...ed PREFERRED L1 L5 The hot line power leads are L1 and L3 from your normal power supply are connected to terminals L1 and L5 The load terminals in the A T S are marked LOAD L3 L7 The leads to the load distribution panel are connect to terminals L3 L7 The neutral leads from all three locations are connected to the isolated terminal lugs on the sidewall of the cabinet This terminal block is labeled ...

Страница 12: ...nit mounting base properly bolted down F Clearance for service and maintenance on all sides F Proper fuel line material and size F All fuel line connections tight F Fuel line protected and a moisture trap installed may be required for N G F LP NG pressure O K 4 6 Oz 7 11 WC F Battery connections clean and tight F Battery fully charged F All A C and D C wiring installed and properly protected Refer...

Страница 13: ...d transfer the load from the utility to the generator At that time the Transfer Switch on generator light should come on 6 The generator will stay connected to the load for about 5 minutes at which time the transfer switch will transfer the load back to the utility At the time it transfers back to utility the Transfer Switch on Utility light should come on and the Transfer Switch on generator ligh...

Страница 14: ...dirty battery terminals 5 Defective AUTO RUN START switch 6 Defective starter 7 Defective start solenoid 8 Locked up engine generator set ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel tank empty 4 Defective spark plug 5 Defective engine ignition module 6 Dirty air cleaner filter 7 Defective fuel solenoid valve 8 Low voltage from bat...

Страница 15: ...cuum away any excessive dust and dirty accumulation You can at this time with the contactor de energized remove the contactor covers and check the contacts Make sure the contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equip ment Routinely remove debris and dirt from around and inside gener...

Страница 16: ...PAGE 14 60706 186 7340 20 AC AND DC GENERATOR WIRING DIAGRAM ...

Страница 17: ...INT WINCO UL ATS Complete installation instructions for WINCO UL Automatic Transfer Switches are contained in the operator manual with each switch Read the complete instructions before installing All control wires 18 12 AWG must be torqued to 19 in lbs ...

Страница 18: ...PAGE 16 60706 186 7340 20 GENERATOR LAYOUT PSS15B4W ...

Страница 19: ...purpose are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This war...

Страница 20: ...MAINTENANCE LOG DATE ITEM WORK PERFORMED 225 SOUTH CORDOVA AVE LE CENTER MN 56057 Phone 507 357 6831 www wincogen com P N 60706 186 7340 20 ...

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