Winco PSS12000 Скачать руководство пользователя страница 14

PAGE 12

INITIAL START UP

         *************
*****  WARNING  *****
         *************
DO NOT jump start these engine generator  sets. Starting

these units on a low battery or jump starting them will
cause damage to the engine control module.

Use the following check list to verify correct installa-

tion before starting the engine:

1

Engine oil.*  Check level & fill as required with
proper grade/qty.

2

Engine coolant.*  Check level & fill as required
with proper mixture.

3

Unit mounting base properly bolted down.

4

Clearance for service and maintenance on all
sides.

5

Proper fuel line material, and size.

6

All fuel line connections tight.

7

Fuel line protected and a moisture trap installed
(may be required for N.G.).

8

LP/NG pressure O.K. 4-6 Oz. (7-11" WC).

9

Battery connections clean and tight.

10 Battery fully charged.
11 All A.C. and D.C. wiring installed and properly

protected.
* Refer to engine owners manual for proper levels
and type.

After completing the above checklist, the engine-genera-

tor set is ready for the initial start-up test.

PROCEDURE

1. Move the selector switch on the engine generator to the

“RUN” position.  The engine-generator will crank and
start automatically.  If the engine fails to start, return
selector switch to the “stop” position and correct the
trouble before proceeding.

2. With the engine running smooth, check the no load

voltage and frequency at terminals G1 and G3 on the
generator terminal block in the A.T.S.  The voltage
between G1 and G3 should be between 240 and 262
volts A.C. and a frequency of 61.5 To 62 hertz (Hz) on
the PSS8 & PSS12. The frequency on the PSS20
should be 60.0 to 60.5 hertz.  The voltage should also
be checked between the hot terminals (G1 and G3)
and the G-N to be certain of a balanced voltage output
and  a solid neutral connection.  The voltage between
G1 and G-N should be about one half of the line to line
(G1 to G3) voltage or approximately 120 to 132 volts
AC.  The same approximate voltage should be found
between terminals G3 and G-N (120 to 132 volts AC).

** Notice **

If for any reason during the check out procedure the

voltage and frequency are not correct, turn the selector
switch to the “STOP” position and correct the trouble
before proceeding.

After verifying the voltage and frequency are correct, turn

the selector switch to the “STOP” position.  The unit
should shut off with no time delay.  You are now ready
to test the automatic start function.

Move the selector switch on the engine generator set to

the “AUTOMATIC” position.  Next move the selector
switch on the A.T.S. panel to the “START” position.
The unit will go into a 10 second start delay and then
start up. If it fails to start at this time, the DC inter
connection wiring is incorrect. When the selector
switch on the A.T.S. is moved to the “DISABLE”
position the unit will go into a cool down period and
then shut off.  The cool down period for the PSS8 &
PSS12 is 90 seconds on the PSS20 it is 3 minutes.  As
long as line power is still applied to the transfer switch
during this test period the A.T.S. will not transfer the
load to the generator.

Next you need to test the complete system.  To accom-

plish this you will have to fail the incoming line power
to the A.T.S. panel.  First move both selector switches
to the automatic position.  Then fail the incoming
power.  All the loads connected to the A.T.S. should
now be dead.  The engine generator set will go into a
10 second start delay. At the end of the start delay the
unit will start up.  A soon as the engine generator set
reaches operating speed the generator side contactor
will close and the load will be applied to the engine
generator.

Restoring the line power will cause the generator side

contactor in the A.T.S. to open. The line side contactor
will close as soon as the generator side contactor
clears the mechanical interlock and closes the
electrical interlock. These interlocks ensure that you
get a clean ‘break before make’ action in the transfer
switch.

The restoration of line power also sends a stop signal to

the engine generator set.  This stop signal will activate
a cool down timer circuit.  The engine generator will
shut down 90 seconds later on the PSS8000 &
PSS12000, 3 minutes later on the PSS20000.

This completes your installation and unit testing.  AL-

WAYS leave the system in automatic mode unless
servicing the unit. For automatic operation, keep both
the generator set and transfer selector switches in the
“AUTOMATIC” position.

Содержание PSS12000

Страница 1: ...PACKAGED STANDBY SYSTEM PSS8000 PSS12000 PSS20000 INSTALLATION AND OPERATORS MANUAL Model PSS8000 Automatic Transfer Switch ...

Страница 2: ...STALLATION 8 AC Electrical Connections 9 DC Electrical Connections 11 Exerciser Clock Set Up 11 INITIAL START UP 12 TROUBLESHOOTING INFORMATION 13 WIRING DIAGRAMS ATS PANELS 16 PSS8000 AC DC Schematic 17 PSS12000 AC Schematic 18 PSS12000 DC Schematic 19 PSS20000 AC Schematic 20 PSS20000 DC Schematic 21 ATS Dimensions 22 PSS8000 Layout 22 PSS12000 Layout 23 PSS20000 Layout 23 MAINTENANCE LOG 24 12 ...

Страница 3: ...ach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel only in an approved container and only in a well ventilated area f Follow local codes for closeness to combustible material 3 DEADLY EXHAUST GAS Exhaust fumes from any gasoline engine contain...

Страница 4: ...y the engine governor within 4 cycles variation 62 5 Hz 58 5 Hz from no load to rated load The 8000 watt 8kW generator is a brushless single bearing direct drive rotating field design The generator is connected to the engine s tapered quill crankshaft extension The engine generator is mounted in a NEMA 3R enclosure for outside installa tion Connection boxes are provided for all customer connection...

Страница 5: ...whom you purchased the power plant The rated power of each engine generator is limited by the temperature altitude and all other ambient conditions specified by the engine manufacturer Engine power will decrease 3 1 2 for each 1000 ft above sea level and will decrease an additional 1 for each 10 degrees Fahrenheit above 60 degrees Fahrenheit UNPACKING INSTRUCTIONS NOTICE When unpacking the generat...

Страница 6: ...will reduce the installation cost of fuel runs The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you aware of the decisions you must make In no case should the instructions or information provided be interpreted to conflict with any local stat...

Страница 7: ...nadequate or incorrect fuel pressure Performance of the engine is in direct relation to the correctness of the fuel system Shown below is a block diagram of a typical L P or N G vapor fuel installation Notice the following tables give two 2 different units of measuring fuel pressure The first and most accurate is the use of a simple water manometer A manometer is calibrated in inches of water colu...

Страница 8: ...to drop you have the mixture set too lean or to rich Adjust the valve in the opposite direction Adjustments should be made very slowly Adjust back and forth until the highest Hz is achieved Do not turn the valve richer after the Hz quits rising this would cause the engine to run rich If the Hz is out of upper or lower limits a governor adjustment will be necessary 4 On the PSS8000 PSS12000 see you...

Страница 9: ...INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the selector switch remains in the stop position This should be your last step before initial start up PSS8000 A customer supplied twelve volt BCI group U1 battery rated 235 CCA minimum is required to complete the installation Install the highest CCA rated battery available for best cold weather startin...

Страница 10: ...installing the A T S you must first ensure that the 100 Amp line side contactor will be sufficient to handle your complete service See Figure 3 i e the main line breaker must not be larger than 100 Amps If you have a 125 150 200 Amp or larger system you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondary emergency distribution panel ...

Страница 11: ...sult your local wire supplier for proper gauge and type for your area A T S Connections The standby generator terminals in the A T S are marked GENERATOR G1 G N G3 The hot leads G1 and G3 are prewired to the generator side contactor terminals G1 and G3 The line terminals in the A T S are marked LINE L1 L N L3 The hot leads L1 and L3 are prewired to the line side contactor terminals L1 and L3 The l...

Страница 12: ...factory set up for A B C phase rotation If you have trouble getting the A T S to pick up the line power on initial installa tion try switching the A and B phase on the monitor Your rotation may be C B A If so be sure to match the generator rotation to your current line rotation or your three phase motors will try to turn backwards WARNING When installing a Three Phase 240 Volt Delta system be sure...

Страница 13: ...ion the top right hand RUN slide switch to the right hand position 2 Position the top left hand AUTO slide switch to the center position 3 Press the Program Select Button until No 1 is displayed on the clock to the right of the time 4 Push the Day Select Button to select the day you want the engine generator set to start up and run Note You can get more than one triangle displayed on the clock If ...

Страница 14: ...to the STOP position and correct the trouble before proceeding After verifying the voltage and frequency are correct turn the selector switch to the STOP position The unit should shut off with no time delay You are now ready to test the automatic start function Move the selector switch on the engine generator set to the AUTOMATIC position Next move the selector switch on the A T S panel to the STA...

Страница 15: ...on oil 2 No AC output from generator to engage stop crank circuit ENGINE WILL NOT COME UP TO SPEED AFTER IT STARTS 1 Insufficient fuel volume getting to the unit a Fuel line too small b Low fuel pressure 2 Fuel load block needs to be adjusted 3 AC short circuit 4 Wiring to the A T S panel crossed or shorted ATS PANEL WILL NOT TRANSFER TO EMERGENCY SUPPLY GENERATOR 1 No AC generator output from gen...

Страница 16: ... in line side contactor 3 Broken or defective mechanical electrical inter locks NO AC OUTPUT FROM GENERATOR 1 AC short in the output leads 2 Defective voltage regulator 3 Defective armature 4 Defective coils 5 Unit has lost its residual voltage 6 Rotor loose on engine crankshaft PSS20000 UNIT WILL NOT CRANK WHEN THE POWER FAILS 1 Alarm light on from previous run cycle 2 Generator control switch no...

Страница 17: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and the Automatic Transfer Switch WARNING When performing any type of maintenance on this equipment make sure the selector switch on the engine generator is in the off position If you are working in the Automatic Transfer Switch confirm with a reliable meter that all powe...

Страница 18: ...PAGE 16 SINGLE PHASE ATS SCHEMATIC THREE PHASE ATS SCHEMATIC ...

Страница 19: ...PAGE 17 PSS8000 AC AND DC SCHEMATIC ...

Страница 20: ...PAGE 18 PSS120000 AC CONNECTIONS PSS12000 AUTOMATIC VOLTAGE REGULATOR ...

Страница 21: ...PAGE 19 ...

Страница 22: ...PAGE 20 PSS20000 AC SCHEMATIC 120 240 VOLT SINGLE PHASE 120 208 VOLT THREE PHASE 120 240 VOLT THREE PHASE ...

Страница 23: ...PAGE 21 PSS20000 DC SCHEMATIC ...

Страница 24: ... 100 ATS 22 88 14 00 10 63 28 25 18 375 225 100 ATS 22 88 14 00 10 63 28 25 18 375 225 225 ATS 22 88 14 00 10 63 28 25 18 375 400 225 ATS 28 00 16 00 12 68 36 00 23 88 400 300 ATS 28 00 16 00 12 68 36 00 23 88 110 60 ATS 17 00 8 00 8 10 20 00 12 375 230 150 ATS 22 90 14 00 10 63 28 00 18 375 400 320 ATS 28 00 16 00 12 68 36 00 23 875 ...

Страница 25: ...PAGE 23 PSS12000 LAYOUT PSS20000 LAYOUT ...

Страница 26: ...PAGE 24 MAINTENANCE LOG DATE ITEM WORK PERFORMED ...

Страница 27: ...ose of merchantability and fitness for a particular purpose are limited to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every inst...

Страница 28: ......

Страница 29: ...225 SOUTH CORDOVA AVE LE CENTER MN 56057 Phone 507 357 6831 P N 60706 126 615801 ...

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