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Installation and operating instructions Wilo-Sub TWU 3-...-HS (High Speed) 7

SAFETY English

• Non-compliance with safety instructions and 

working instructions as specified in this operating 

and maintenance manual

• Improper use
• Incorrect storage and transport
• Improper installation/dismantling
• 

Insufficient maintenance

• Incorrect repairs
• Inadequate construction site or construction work
• 

Chemical, electrochemical and electrical influ

-

ences

• Wear

This means the manufacturer’s liability excludes 
all liability for personal injury, material damage or 

financial losses.

2  Safety

This section lists all the generally applicable 
safety instructions and technical information. In 

addition, all the other sections contain specific 

safety instructions and technical information. All 
instructions and information must be observed 
and followed during the various phases of the 
pump’s life cycle (installation, operation, main-
tenance, transport etc.)! The operator is respon-
sible for ensuring that all personnel follow these 
instructions and guidelines.

2.1  Instructions and safety instructions

This manual uses instructions and safety instruc-
tions for preventing injury and damage to prop-
erty. To clearly identify them for personnel, the 
instructions and safety instructions are distin-

guished as follows:

• Instructions appear in “bold” and refer directly to 

the preceding text or section.

• Safety instructions are slightly “indented and 

bold” and always start with a signal word.

• 

Danger

 

Serious or fatal injuries can occur!

• 

Warning

 

Serious injuries can occur!

• 

Caution

 

Injuries can occur!

• 

Caution

 (instruction without symbol) 

Substantial property damage can occur. Irrepa-
rable damage is possible!

• Safety instructions that refer to personal injury 

appear in black and are always accompanied by a 
safety symbol. Danger, prohibition or instruction 
symbols are used as safety symbols. 

Example:

Danger symbol: General hazard

Danger symbol, for example, electrical current

Symbol for prohibited action, e.g. No entry!

Instruction symbol, for example, wear protec-
tive clothing

The safety symbols used conform to the generally 
applicable directives and regulations, such as DIN 
and ANSI.

• Safety instructions that only refer to property 

damage are printed in grey, without safety sym-
bols.

2.2  General safety information

• When installing or removing the pump, never 

work alone in rooms and sump. A second person 
must always be present.

• The pump must always be switched off before 

any work is performed on it (assembly, disman-
tling, maintenance, installation). The pump must 
be disconnected from the electrical system and 
secured against being switched on again. All 
rotating parts must have come to a standstill.

• The operator must report any faults or irregulari-

ties that occur to a line manager immediately.

• The end-user must shut down the equipment im-

mediately if defects occur that represent a safety 

risk. These include:

• Failure of the safety and/or monitoring devices
• Damage to important parts
• Damage to electrical equipment, cables and 

insulations.

• Tools and other objects should only be kept in 

their designated places so that they can be found 
quickly.

• 

Sufficient aeration must be provided when work

-

ing in enclosed rooms.

• When welding and/or working with electronic 

devices, make sure there is no risk of explosion.

• 

Only use lifting gear which is legally defined as 
such and officially approved.

• The lifting gear must be kept safely and must be 

suitable for the conditions of use (weather, hook-
ing unit, load, etc.).

• Mobile equipment for lifting loads should be 

used in such a way that it is guaranteed to remain 
stable during operation.

Содержание Sub TWU 3-HS Series

Страница 1: ...6063546 Ed 05 05 2019 WH Pioneering for You Wilo Sub TWU 3 HS High Speed en Installation and operating instructions...

Страница 2: ...Fig 1 Fig 1 Fig 1 Fig 3 Fig 2 TWU 3 HS ECP TWU 3 HS I 1 2 3 4 5 1 2 3 6 4 5 1 2 3 ca 2 l min 0 20 m min 0 30 m 7 8 3 1 1 2 4 5 6 6 1 1 1 1 TWU 3 HS E CP TWU 3 HS I 7...

Страница 3: ...Fig 1 Fig 1 Fig 5 Fig 6 Fig 4 1 4 2 3 ON OFF RESET PUMP ON FAILURE LINE 1 2 3 1 5 5 4 4 2 3 6 7 8...

Страница 4: ...Fig 10 Fig 11 Fig 9 Fig 8 Fig 7 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 2 1...

Страница 5: ...1 Delivery 12 4 2 Transport 12 4 3 Storage 12 4 4 Return delivery 13 5 Installation 13 5 1 General 13 5 2 Installation types 13 5 3 Installation 13 5 4 Dry running protection 16 5 5 Electrical connect...

Страница 6: ...ss consent of the manufacturer The illustrations used may differ from the original and are only intended as an exemplary representation of the pumps 1 4 Subject to change The manufacturer reserves the...

Страница 7: ...refer to personal injury appear in black and are always accompanied by a safety symbol Danger prohibition or instruction symbols are used as safety symbols Example Danger symbol General hazard Danger...

Страница 8: ...n again until the error has been corrected When the pump is connected to the electrical control panel particularly when electronic devices such as soft start up control or frequency con verters are us...

Страница 9: ...wimming pools or other basins that can be entered there is a risk of electrocution Note Use is strictly forbidden if there are people in the basin If there are no people in the basin protec tive measu...

Страница 10: ...fluid To do this the external frequency converter must be installed in the ascending pipe The internal frequency converter is cooled by the surrounding fluid The frequency converter offers the monitor...

Страница 11: ...0 1 min Max immersion depth 150 m Submerged OTS S1 Non immersed OTE Max switching frequency 30 h Max sand content 50 g m Min flow at motor 0 08 m s Pressure connection TWU TWU 3 HS I TWU 3 02 3 03 HS...

Страница 12: ...ast 1 year The pump should be cleaned thoroughly before it is put into temporary storage Consider the following for storage Place the pump on a firm bearing surface and se cure it against slipping and...

Страница 13: ...tal injury Take all necessary safety precautions to prevent this When installing the pump note the following This work must be performed by qualified per sonnel and electrical work must be performed b...

Страница 14: ...material which would mean that the motor cooling is no longer guaranteed This would result in increased wear of the hydraulics To prevent this it may be neces sary to use a cooling jacket or install...

Страница 15: ...ty for the complete system pump piping cable water column The guy must be fastened to the suspension points eyelets provided on the pressure port for that purpose If these suspension points are not av...

Страница 16: ...tion point a second switch ing point additional electrode is used to obtain a sufficient difference between the activation and deactivation points This prevents constant switching This function can be...

Страница 17: ...o extend the power supply cable this ensures that the cable inlet on the frequency converter seals properly 1 Measure with an insulation tester measuring voltage is 500 V to measure the resistance of...

Страница 18: ...rotection should be set to the rated current shown on the rating plate At partial load we recommend that the motor pro tection be set 5 above the current measured at the duty point 6 Commissioning The...

Страница 19: ...on after a specified time Leak monitoring Rotation direction monitoring and switching of rotation direction Additional connection for functional extension Fig 6 Operating elements Display 1 Green LED...

Страница 20: ...pressure for defining the start up pressure When you open a tap the pressure in the system drops The Dp Start differential pressure can be set in order to prevent the pump from starting each time a t...

Страница 21: ...ump is switched on it must be switched off without delay The start pauses specified in the Technical data section must be observed before starting up again If the fault recurs the unit must be switche...

Страница 22: ...or safety reasons Only auxiliary lifting devices that are in a techni cally perfect condition and lifting gear that has been officially approved may be used for lowering and raising the pump RISK of d...

Страница 23: ...he European Union this symbol can appear on the product the packaging or the accompa nying documentation It means that the electri cal and electronic products in question must not be disposed of along...

Страница 24: ...rror in the internal serial com munication of the frequency converter Contact Wilo customer service 9 E9 Overpressure The set limit value P limit was exceeded If the error repeats check the P limit pa...

Страница 25: ...pump curve or install a unit with greater output 9 2 5 Fault The unit does not run smoothly and is noisy 1 Unit is operating in an inadmissible range Check the operational data of the unit and correct...

Страница 26: ...0 2 Overview of factory and recommended settings for the TWU 3 HS ECP operating parameters Parameter user Setting range Setting Factory setting Recommended Pmax 1 5 7 5 bar 3 0 bar As required Languag...

Страница 27: ...Pioneering for You avrora arm ru 7 495 956 62 18...

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