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en

Maintenance and repair

24

WILO SE 2019-10

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Strongly corroding or abrasive fluids

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Heavily gas generating fluids

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Operation at an unfavourable duty point

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Pressure surges

When using pumps under hard conditions, it is recommended to sign a maintenance
contract. Contact customer service.

9.5

Maintenance measures

WARNING
Sharp edges on the impeller and suction port!

Sharp edges can form on the impeller and suction port. There is danger of limbs be-
ing severed! Protective gloves must be worn to protect from cuts.

WARNING
Hand, foot or eye injuries due to the absence of protective equipment!

Danger of (serious) injuries during work. Wear the following protective equipment:

• Safety gloves for protection against cuts

• Safety shoes

• Closed safety goggles

The following pre-requisites must be fulfilled prior to starting maintenance measures:

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Pump cooled down to the ambient temperature.

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Pump cleaned thoroughly and disinfected (if required).

9.5.1

Visual inspection of the connec-
tion cable

Check connection cable for:

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Bubbles

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Cracks

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Scratches

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Abrasion

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Pinch points

If damage is identified on the connection cable, decommission the pump immediately!
Have the connection cable replaced by Wilo customer service. Only operate the pump
up again once the damage has been properly remedied!

CAUTION! Water may penetrate into the pump due to the damaged connection
cable! Water ingress leads to total failure of the pump.

9.5.2

Visual inspection of accessories

Accessories must be checked for:

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Correct fixation

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Smooth function

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Signs of wear, e.g. cracks caused by frequencies

Any defects detected must be repaired immediately or the accessories must be re-
placed.

9.5.3

Visual inspection of coatings and
housing for wear

The coatings and housing parts must not show any signs of damage. If there are de-
fects, the following must be observed:

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If the coating is damaged, it must be restored.

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Contact customer service if housing parts have worn out!

9.5.4

Function test of the monitoring
device

To test resistances, the pump must be cooled down to the ambient temperature!

9.5.4.1

Test the resistor of the temper-
ature sensor

Measure the resistor of the temperature sensors with an ohmmeter. The bimetallic
strips must have a measured value of 0 Ohm (passage).

Содержание Padus PRO

Страница 1: ...Pioneering for You Wilo Padus PRO 6084247 Ed 02 2019 10 en Installation and operating instructions...

Страница 2: ......

Страница 3: ...3 Operating modes 11 4 4 Operation with frequency converter 11 4 5 Operation in an explosive atmosphere 11 4 6 Technical data 11 4 7 Type key 12 4 8 Scope of delivery 12 5 Transportation and storage...

Страница 4: ...g fluid 23 9 4 Maintenance intervals 23 9 5 Maintenance measures 24 10 Repairs 26 10 1 Adjusting the impeller clearance 26 11 Faults causes and remedies 27 12 Spare parts 30 13 Disposal 30 13 1 Oils a...

Страница 5: ...law The defects are reported in writing to the manufacturer within the warranty period Application according to intended use All monitoring devices are connected and tested before commissioning Exclus...

Страница 6: ...ARNING Failure to follow the instructions can lead to serious injuries CAUTION Failure to follow the instructions can lead to property damage and a possible total loss NOTICE Useful information on han...

Страница 7: ...rical work must be carried out by a qualified electrician Before commencing work disconnect the product from the mains and secure it against being switched on again Observe applicable local regulation...

Страница 8: ...g if the operator s field of vision is blocked Persons must not stand underneath suspended loads Do not move suspended loads over workplaces where people are present 2 7 Installing dismantling Wear th...

Страница 9: ...ure of several bar can build up in the motor This pressure escapes when the screw plugs are opened If screw plugs are opened without due cau tion they can be ejected at high speed To avoid injuries ob...

Страница 10: ...received and read the work regulations The submersible pumps must not be used for pumping Drinking water Sewage with or without faeces Acids or alkaline solutions Fluids containing hard components suc...

Страница 11: ...ch The plug is designed for use in commercially available shock proof or CEE sockets and is not overflow proof 4 2 Monitoring devices The thermal motor monitoring protects the motor winding from overh...

Страница 12: ...multi channel impeller 08 Size L Hydraulics n a standard version L low pressure version T Mains connection version M 1 T 3 039 10 rated power P2 in kW 5 Mains connection frequency 5 50 Hz 6 60 Hz 40...

Страница 13: ...if unprotected and may be damaged Lift wet packaging carefully and replace it immediately Only remove the outer packaging at the place of utilisation to ensure that the pump is not damaged during tran...

Страница 14: ...rvice if the mixer has to be stored for more than 6 months After storage remove any dust and oil from the pump and check the coating for dam age Repair damaged coatings before further use 6 Installati...

Страница 15: ...n must have a firm surface Attach the lifting gear to the handle using a shackle Only use lifting gear which has been technically approved The laid connection cables must enable safe operation Check w...

Страница 16: ...ign the pump at the installation location 3 Place the pump on a solid load bearing surface CAUTION Prevent the pump sink ing in 4 Lay the pressure hose and fasten it to a certain point e g drainage DA...

Страница 17: ...he local regulations In case of sensitive mains make provision for the installation on site of other protective equipment e g overvoltage undervoltage or phase failure re lay etc Residual current devi...

Страница 18: ...verflow proof Observe the information on the protection class IP of the plug DANGER If the pump is to be connected directly to the switchgear arrange for the electrical connection to be carried out by...

Страница 19: ...direction of rotation If the direction of rotation is incorrect exchange the two phases at the mains connec tion Pumps with CEE plug and phase inverter AUTO RESET 180 ON OFF 1 2 Fig 6 Phase inverter 1...

Страница 20: ...e pump to cool down at ambient temperature after switching it off When operating the pump observe the locally applicable regulations on the following topics Workplace safety Accident prevention Handli...

Страница 21: ...dry run is not permitted Non compliance can result in irreparable damage 8 4 Removal DANGER Danger due to fluids hazardous to health If the pump is used in fluids hazardous to health decontaminate th...

Страница 22: ...quirement observe the spe cifications of the work regulations The operator must make sure that the personnel have received and read the work regulations Pump is dismantled Contaminated cleaning water...

Страница 23: ...icable guidelines Provide the tools required If flammable solvents and cleaning agents are used open flames naked lights and smoking are prohibited 9 3 Operating fluid 9 3 1 Oil types Medicinal white...

Страница 24: ...s Cracks Scratches Abrasion Pinch points If damage is identified on the connection cable decommission the pump immediately Have the connection cable replaced by Wilo customer service Only operate the...

Страница 25: ...mantled and cleaned decontaminated if required 1 Position the pump in a horizontal position on a firm surface The screw plug should face upwards WARNING Risk of hands being crushed Make sure that the...

Страница 26: ...be met prior to starting repair work Pump cooled down to the ambient temperature Pump is switched voltage free and secured against being activated inadvertently Pump cleaned thoroughly and disinfecte...

Страница 27: ...ction strainer with baseplate in place 14 Screw in the four hexagon nuts with washers and tighten Max tightening torque 20 Nm Impeller clearance corrected 11 Faults causes and remedies DANGER Danger d...

Страница 28: ...ing to the technical specifications by a qualified electrician and reset monitor ing equipment Check the impeller to make sure that it runs smoothly clean the hydraulics if necessary Fault Pump starts...

Страница 29: ...er clearance too great Adjust the impeller clearance 8 Pipe system on the pressure side or pressure hose clogged Remove clogging and replace the damaged components if necessary 9 Strongly gassing flui...

Страница 30: ...rotective clothing Used protective clothing must be disposed off in accordance with the locally applicable guidelines 13 3 Information on the collection of used electrical and electronic products Prop...

Страница 31: ...ilo it Kazakhstan WILO Central Asia 050002 Almaty T 7 727 312 40 10 info wilo kz Korea WILO Pumps Ltd 20 Gangseo Busan T 82 51 950 8000 wilo wilo co kr Latvia WILO Baltic SIA 1019 Riga T 371 6714 5229...

Страница 32: ...Pioneering for You WILO SE Nortkirchenstr 100 44263 Dortmund Germany T 49 0 231 4102 0 T 49 0 231 4102 7363 wilo wilo com www wilo com...

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