Wilo Drain TMT 32M Скачать руководство пользователя страница 14

34

 

WILO SE 04/2014 V05 DIN A4

English

 

DECOMMISSIONING/DISPOSAL

correct direction of rotation, a clockwise rotating 

field must be available.

The pump is not approved for operation with a 

counter-clockwise rotating field!

6.2.2.  If the direction of rotation is incorrect

If the direction of rotation is incorrect for direct 

start motors, 2 phases must be swapped. In the 

case of star-delta motors, the connections of two 

windings must be swapped, e.g. U1 with V1 and 

U2 with V2.

6.3.  Level control

Check that the level control device is installed 

properly and inspect the switching points. For the 

required information please refer to the instal-

lation and operating instructions for the level 

control device, as well as the consulting docu

-

mentation.

6.4.  Commissioning

The pump must have been installed properly as 

specified in the “Installation” chapter. This must 

be checked before the system is switched on.

Minor oil leakage in the mechanical shaft seal on 

delivery is no cause for concern. However, it must 

be removed prior to submersion in the fluid.

Keep out of the pump's work area. No persons 

are allowed in the work area during start-up or 

operation.

If the pump falls over, it must be switched off 

before setting it up again.

WARNING: Danger of crushing! 

In portable installations, the pump can fall 

over when it is switched on or during opera-

tion. Make sure that the pump is positioned 

on a firm bearing surface and that the pump 

foot is mounted correctly.

6.4.1.  Before activation

• 

Check the following, in general:

• 

Cable guidance – no loops, slightly taut

• 

Min./max. temperature of the fluid

• Max. immersion depth

• 

Clean the pipe system on the pressure side 

(hose, piping) – flush with clean water to pre

-

vent deposits forming clogging.

• The hydraulics housing must be completely 

filled by the fluid and there must be no air in 

the housing. It can be vented by suitable vent-

ing devices in the system or, if available, using 

vent screws on the pressure port.

• 

Check switching points of level control and 

dry-running protection systems

• 

Check to ensure all accessories are properly 

fitted

• The following points must also be checked for 

wet well installation:

• 

Clean the pump sump of coarse contaminants

• 

Open all slide valves on the pressure side

6.4.2.  Switching on/off

The pump is switched on and off using a sepa-

rate operating point (on/off switch, switchgear) 

provided by the customer.

During the start-up procedure, the rated current 

is temporarily exceeded. After the start-up pro-

cedure is finished, the current must not exceed 

the rated current again.

If the motor does not start up, it must be 

switched off without delay. Before switching it on 

again, wait for the specified start pause and make 

sure to rectify the fault.

6.5.  Safety rules during operation

When operating the pump, always follow the 

locally applicable laws and regulations for work 

safety, accident prevention and handling elec

-

trical machinery. To help ensure safe working 

practice, the responsibilities of employees should 

be clearly specified by the operator. All personnel 

are responsible for ensuring that regulations are 

observed.

Due to their design, centrifugal pumps have 

rotating parts that are easily accessible. Depend-

ing on the operating condition, sharp edges can 

develop on these parts.

WARNING: Danger of crushing and amputation 

of limbs! 

Sharp edges can form on the rotating parts in 

the hydraulics. These can result in crushing 

and amputation of limbs. Never reach into the 

hydraulics when the machine is in operation.

The following must be checked at regular inter-

vals:

• 

Operating voltage (permissible dev/-

5% of the rated voltage)

• 

Frequency (permissible dev/- 2% of the 

rated frequency)

• 

Current consumption (permissible deviation 

between phases is a maximum of 5%)

• Voltage difference between the individual 

phases (max. 1%)

• 

Switching frequency (see technical data)

• 

Avoid air entry in the inlet, a deflector plate 

should be fitted if necessary

• Minimum water submersion

• Switching points for level control device or 

dry-running protection

• Smooth running

• All slide valves must be open.

7.  Decommissioning/disposal

• All work must be carried out with the greatest 

care.

• Proper protective clothing is to be worn.

• 

When carrying out work in basins and/or tanks, 

the respective local protection measures must be 

observed. A second person must be present for 

safety reasons.

• 

Only lifting equipment that is in a technically 

perfect condition and load-carrying equipment 

Содержание Drain TMT 32M

Страница 1: ... Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service tr Montaj ve kullanma kılavuzu pl Instrukcja montażu i obsługi cs Návod k montáži a obsluze ru Инструкция по монтажу и эксплуатации uk Iнструкція з монтажу та експлуатації ...

Страница 2: ...Fig 2 Fig 4 Fig 3 Fig 1 1 5 6 3 4 2 1 2 3 4 5 6a 6b Tmax 95 C Tmax 75 C W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos φ 1 6 DK 1 ...

Страница 3: ...pe of delivery 28 3 7 Accessories 28 4 Transport and storage 28 4 1 Delivery 28 4 2 Transport 28 4 3 Storage 29 4 4 Return delivery 29 5 Installation 29 5 1 General 29 5 2 Installation methods 29 5 3 Installation 30 5 4 Dry running protection 31 5 5 Electrical connection 32 5 6 Motor protection and activation types 33 6 Commissioning 33 6 1 Electrical system 33 6 2 Rotation control 33 6 3 Level co...

Страница 4: ...o make technical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo com legal Any deviations must be contractually agreed and shall then be given priority 1 5 1 General The manufacturer is ...

Страница 5: ... When installing or removing the pump never work alone in rooms and sump A second person must always be present The pump must always be switched off before any work is performed on it assembly disman tling maintenance installation The pump must be disconnected from the electrical system and secured against being switched on again All rotating parts must have come to a stop The operator should info...

Страница 6: ... 2 4 Safety and monitoring devices The pumps are equipped with a thermal winding monitor and leakage connection for the motor The pump is switched off if the motor gets too hot during operation or if liquid gets into the motor These devices must be connected by an electri cian and checked to ensure that they function correctly before commissioning Personnel must be informed about the installed sys...

Страница 7: ...ational regulations DANGER explosive fluids It is strictly prohibited to pump explosive flu ids gasoline kerosene etc The pumps are not designed for these fluids The Wilo Drain TMT 32M submersible pumps are designed for intermittent and permanent pump ing of wastewater with solids up to a maximum of 9 mm in sumps and tanks The submersible pumps must not be used for pumping Potable water Fluids con...

Страница 8: ... 20 h Maximum 50 h Cable Type TGSH J Size 7G1 5 Length 10 m Fluid temperature T Immersed 3 95 C 37 203 F Non immersed 3 75 C 37 167 F 3 5 Type key Example Wilo Drain TMT 32M113 7 5Ci TM Tauchmotorpumpe submersible pump T Pumping of wastewater 32 Pressure connection G 1 DN 32 M Half open multi channel impeller 113 Impeller diameter in mm 7 5 10 rated power P2 in kW Ci Material version Cast iron 3 6...

Страница 9: ...oating fulfils its intended purpose Please note that elastomer parts and coatings become brittle over time If the product is to be stored for longer than 6 months we recommend checking these parts and replacing them as nec essary Consult the manufacturer for details 4 4 Return delivery Pumps that are returned to the factory must be properly packaged This means that impurities have been removed fro...

Страница 10: ...s stability and strength If the motor housing is to be taken out of the fluid during operation the operating mode for non immersed operation should be followed To keep dry motors sufficiently cooled in S3 mode they must be flooded completely before being switched back on if the motor has been taken out of the fluid Never let the pump run dry The water level must never fall below the minimum Theref...

Страница 11: ...nstallation location If neces sary secure lifting equipment to the pump with a shackle lift the pump and then lower to the intended location sump pit Check that the pump is vertical and on a solid bearing surface Avoid sinking Route the power supply cable so it cannot be damaged Have the electrical connections made by a qualified electrician Route the pressure hose so that it is not damaged and fa...

Страница 12: ...ice RCD Switchgears must be purchased as accessories 5 5 1 Mains fuses The back up fuse must be rated according to the starting current You will find the starting current on the rating plate Only slow blow fuses or K characteristic auto matic cut outs may be used as a back up fuse 5 5 2 Checking the insulation resistance and moni toring devices before commissioning If the values measured deviate f...

Страница 13: ...ating mode Minimum water submersion max immersion depth These general conditions must also be checked after a lengthy period without operation and any defects detected must be repaired Always keep this manual either by the pump or in a place specially reserved for it where it is accessible for the entire operating personnel at all times In order to prevent damage or serious injury when commissioni...

Страница 14: ...ecked for wet well installation Clean the pump sump of coarse contaminants Open all slide valves on the pressure side 6 4 2 Switching on off The pump is switched on and off using a sepa rate operating point on off switch switchgear provided by the customer During the start up procedure the rated current is temporarily exceeded After the start up pro cedure is finished the current must not exceed t...

Страница 15: ...uitable lifting device may be required to do this 7 4 Return delivery storage For shipping the parts must be packed in tear proof plastic bags of sufficient size in such a manner that they are tightly sealed and leak proof For return delivery and storage please also refer to the Transport and storage section 7 5 Disposal 7 5 1 Operating materials Oils and lubricants must be collected in appropri a...

Страница 16: ... per forming maintenance and repair work This must also be disposed of properly 8 1 Operating materials 8 1 1 Overview of white oil The sealing chamber is filled with white oil that is potentially biodegradable When changing the oil we recommend the fol lowing oil types Aral Autin PL Shell ONDINA 919 Esso MARCOL 52 or 82 BP WHITEMORE WOM 14 Texaco Pharmaceutical 30 or 40 All oil types marked with ...

Страница 17: ...for the monitoring equip ment has to be disconnected in the switchgear The monitoring equipment can then be checked with an ohmmeter The following values should be measured Bimetallic strip Value 0 passage If there are larger deviations consult the manu facturer 8 3 5 Inspection of the switchgear relays used See the relevant installation and operating in structions for a description of the individ...

Страница 18: ... fluid available Open inlet for tank or slide valve 2 Intake blocked Clean the supply line slide valve suction piece suction port or suction strainer 3 Impeller blocked or slowed Switch off pump secure it against being switched back on again and free the impeller 4 Faulty hose piping Replace defective parts 5 Intermittent operation Check switching system Fault The unit runs but not within the spec...

Страница 19: ...mer Service On site support from Wilo customer service Inspection or repair of the pump at the factory Please note that you may be charged for some services provided by our customer service For more details please contact Wilo customer service 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article n...

Страница 20: ...Pioneering for You WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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