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Installation and operating instructions Wilo-Drain TMT 32M 33

COMMISSIONING

 English

Motor compartment monitor

• The motor compartment monitor must be con-

nected via an evaluation relay. We recommend 

the “NIV 101/A” relay for this. The threshold is 

30 kΩ. When the threshold is reached, the unit 

must switch off.

5.6.  Motor protection and activation types

5.6.1.  Motor protection

The minimum requirement for motors with a free 

cable end is a thermal relay/motor protection 

switch with temperature compensation, differ

-

ential triggering and an anti-reactivation device 

in accordance with VDE 0660 or the appropriate 

national regulations.

If the pump is connected to electrical systems 

in which faults frequently occur, we recommend 

installing additional protective devices provided 

by the customer (overvoltage, undervoltage or 

phase failure relays, lightning protection etc.). 

We also recommend installing a residual-current 

device (RCD).
Local and national regulations must be observed 

when connecting the pump.

5.6.2.  Activation types

Direct activation

At full load, the motor protection should be set 

to the rated current shown on the rating plate. 

At partial load, we recommend that the motor 

protection be set 5% above the current measured 

at the duty point.

Soft start activation

• 

At full load, the motor protection should be set to 

the rated current at the duty point. At partial load, 

we recommend that the motor protection be set 

5% above the current measured at the duty point.

• The current consumption must be below the rat-

ed current throughout the entire operation.

• 

Due to the upstream motor protection, starting or 

stopping should be completed within 30 seconds.

• 

To avoid power dissipation during operation, 

bypass the electronic starter (soft start) once 

normal operation is reached.

5.6.3.  Operation with frequency converters

Operation on a frequency converter is 

not

 pos-

sible.

6.  Commissioning

The “Commissioning” section contains all the im

-

portant instructions for the operating personnel 

for starting up and operating the pump.

The following conditions must be adhered to and 

monitored:

• Type of installation

• 

Operating mode

• Minimum water submersion/max. immersion 

depth

These general conditions must also be checked 

after a lengthy period without operation, and 

any defects detected must be repaired!

Always keep this manual either by the pump 

or in a place specially reserved for it, where it is 

accessible for the entire operating personnel at 

all times.

In order to prevent damage or serious injury when 

commissioning the pump, the following points 

must be observed:

• 

Commissioning of the pump may only be carried 

out by qualified and trained personnel in accord

-

ance with the safety instructions.

• All persons working on or with the pump must 

have received, read and understood this operating 

and maintenance manual.

• All safety devices and emergency cut-outs must 

be connected and checked to ensure that they 

work properly.

• Electrical engineering and mechanical adjust-

ments must be made by qualified personnel.

• 

The pump is suitable for use under the specified 

operating conditions.

• The work area of the pump is not a recreational 

area and is to be kept free of people! No persons 

are allowed in the work area during start-up or 

operation.

• 

When working in sumps, a second person must be 

present for safety reasons. Adequate ventilation 

must be ensured if there is danger of poisonous 

gases forming.

6.1.  Electrical system

Connect the pump and install the power supply 

cables as described in the “Installation” section 

and in accordance with the VDE guidelines and 

applicable national regulations.

The pump must be properly protected and 

grounded.

Observe the direction of rotation. If the direction 

of rotation is incorrect, the pump will not perform 

as specified and may be damaged.

Make sure all monitoring devices are connected 

and have been tested.

ELECTRICAL hazard! 

Electrical current can cause fatal injuries if not 

handled correctly! All pumps with free cable 

ends (i.e. without plugs) must be connected 

by a qualified electrician.

6.2.  Rotation control

The pump is checked and adjusted in the factory 

to ensure that the direction of rotation is correct. 

The connection must be made according to the 

wiring labels.

A test run must be performed under general op-

erating conditions!

6.2.1.  Checking the direction of rotation

The direction of rotation must be checked with a 

rotating field tester by a local electrician. For the 

Содержание Drain TMT 32M

Страница 1: ... Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service tr Montaj ve kullanma kılavuzu pl Instrukcja montażu i obsługi cs Návod k montáži a obsluze ru Инструкция по монтажу и эксплуатации uk Iнструкція з монтажу та експлуатації ...

Страница 2: ...Fig 2 Fig 4 Fig 3 Fig 1 1 5 6 3 4 2 1 2 3 4 5 6a 6b Tmax 95 C Tmax 75 C W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos φ 1 6 DK 1 ...

Страница 3: ...pe of delivery 28 3 7 Accessories 28 4 Transport and storage 28 4 1 Delivery 28 4 2 Transport 28 4 3 Storage 29 4 4 Return delivery 29 5 Installation 29 5 1 General 29 5 2 Installation methods 29 5 3 Installation 30 5 4 Dry running protection 31 5 5 Electrical connection 32 5 6 Motor protection and activation types 33 6 Commissioning 33 6 1 Electrical system 33 6 2 Rotation control 33 6 3 Level co...

Страница 4: ...o make technical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo com legal Any deviations must be contractually agreed and shall then be given priority 1 5 1 General The manufacturer is ...

Страница 5: ... When installing or removing the pump never work alone in rooms and sump A second person must always be present The pump must always be switched off before any work is performed on it assembly disman tling maintenance installation The pump must be disconnected from the electrical system and secured against being switched on again All rotating parts must have come to a stop The operator should info...

Страница 6: ... 2 4 Safety and monitoring devices The pumps are equipped with a thermal winding monitor and leakage connection for the motor The pump is switched off if the motor gets too hot during operation or if liquid gets into the motor These devices must be connected by an electri cian and checked to ensure that they function correctly before commissioning Personnel must be informed about the installed sys...

Страница 7: ...ational regulations DANGER explosive fluids It is strictly prohibited to pump explosive flu ids gasoline kerosene etc The pumps are not designed for these fluids The Wilo Drain TMT 32M submersible pumps are designed for intermittent and permanent pump ing of wastewater with solids up to a maximum of 9 mm in sumps and tanks The submersible pumps must not be used for pumping Potable water Fluids con...

Страница 8: ... 20 h Maximum 50 h Cable Type TGSH J Size 7G1 5 Length 10 m Fluid temperature T Immersed 3 95 C 37 203 F Non immersed 3 75 C 37 167 F 3 5 Type key Example Wilo Drain TMT 32M113 7 5Ci TM Tauchmotorpumpe submersible pump T Pumping of wastewater 32 Pressure connection G 1 DN 32 M Half open multi channel impeller 113 Impeller diameter in mm 7 5 10 rated power P2 in kW Ci Material version Cast iron 3 6...

Страница 9: ...oating fulfils its intended purpose Please note that elastomer parts and coatings become brittle over time If the product is to be stored for longer than 6 months we recommend checking these parts and replacing them as nec essary Consult the manufacturer for details 4 4 Return delivery Pumps that are returned to the factory must be properly packaged This means that impurities have been removed fro...

Страница 10: ...s stability and strength If the motor housing is to be taken out of the fluid during operation the operating mode for non immersed operation should be followed To keep dry motors sufficiently cooled in S3 mode they must be flooded completely before being switched back on if the motor has been taken out of the fluid Never let the pump run dry The water level must never fall below the minimum Theref...

Страница 11: ...nstallation location If neces sary secure lifting equipment to the pump with a shackle lift the pump and then lower to the intended location sump pit Check that the pump is vertical and on a solid bearing surface Avoid sinking Route the power supply cable so it cannot be damaged Have the electrical connections made by a qualified electrician Route the pressure hose so that it is not damaged and fa...

Страница 12: ...ice RCD Switchgears must be purchased as accessories 5 5 1 Mains fuses The back up fuse must be rated according to the starting current You will find the starting current on the rating plate Only slow blow fuses or K characteristic auto matic cut outs may be used as a back up fuse 5 5 2 Checking the insulation resistance and moni toring devices before commissioning If the values measured deviate f...

Страница 13: ...ating mode Minimum water submersion max immersion depth These general conditions must also be checked after a lengthy period without operation and any defects detected must be repaired Always keep this manual either by the pump or in a place specially reserved for it where it is accessible for the entire operating personnel at all times In order to prevent damage or serious injury when commissioni...

Страница 14: ...ecked for wet well installation Clean the pump sump of coarse contaminants Open all slide valves on the pressure side 6 4 2 Switching on off The pump is switched on and off using a sepa rate operating point on off switch switchgear provided by the customer During the start up procedure the rated current is temporarily exceeded After the start up pro cedure is finished the current must not exceed t...

Страница 15: ...uitable lifting device may be required to do this 7 4 Return delivery storage For shipping the parts must be packed in tear proof plastic bags of sufficient size in such a manner that they are tightly sealed and leak proof For return delivery and storage please also refer to the Transport and storage section 7 5 Disposal 7 5 1 Operating materials Oils and lubricants must be collected in appropri a...

Страница 16: ... per forming maintenance and repair work This must also be disposed of properly 8 1 Operating materials 8 1 1 Overview of white oil The sealing chamber is filled with white oil that is potentially biodegradable When changing the oil we recommend the fol lowing oil types Aral Autin PL Shell ONDINA 919 Esso MARCOL 52 or 82 BP WHITEMORE WOM 14 Texaco Pharmaceutical 30 or 40 All oil types marked with ...

Страница 17: ...for the monitoring equip ment has to be disconnected in the switchgear The monitoring equipment can then be checked with an ohmmeter The following values should be measured Bimetallic strip Value 0 passage If there are larger deviations consult the manu facturer 8 3 5 Inspection of the switchgear relays used See the relevant installation and operating in structions for a description of the individ...

Страница 18: ... fluid available Open inlet for tank or slide valve 2 Intake blocked Clean the supply line slide valve suction piece suction port or suction strainer 3 Impeller blocked or slowed Switch off pump secure it against being switched back on again and free the impeller 4 Faulty hose piping Replace defective parts 5 Intermittent operation Check switching system Fault The unit runs but not within the spec...

Страница 19: ...mer Service On site support from Wilo customer service Inspection or repair of the pump at the factory Please note that you may be charged for some services provided by our customer service For more details please contact Wilo customer service 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article n...

Страница 20: ...Pioneering for You WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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