Wilo Control Booster CC Скачать руководство пользователя страница 18

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14

WILO SE 12/2020

Field bus connection "ModBus TCP"

Connection to a building management system 
using ModBus TCP takes place via the CPU’s 
Ethernet interface:

Pass the cable through the special (dark grey) 
threaded cable gland, fix and connect it as shown.

CAUTION! No external voltage may be applied.

NOTICE
The information for installation and for electrical 
connection of optional inputs/outputs can be 
found in the installation and operating instruc

-

tions for these modules.

8 Commissioning

WARNING! Risk of fatal injury!
Commissioning by qualified personnel only! 
Improper commissioning poses a risk of fatal 
injury. Have commissioning performed by quali

-

fied personnel only.
DANGER! Risk of fatal injury!
When working on the open switchgear, there is 
a danger of electric shock from touching the live 
components.
The work must only be carried out by qualified 
personnel!

We recommend that you have the switchgear 
commissioned by Wilo customer service.
Before switching on for the first time, the on-site 
wiring must be checked to ensure it is correct, in 
particular the earthing.

Tighten all connection terminals prior to 
commissioning!

NOTICE:
In addition to the activities described in these 
installation and operating instructions, it is neces

-

sary to perform the commissioning measures in 
accordance with the installation and operating 
instructions of the overall system (pressure-
boosting system).

8.1 Factory setting

The switchgear is pre-set at the factory.
The factory settings can be restored by Wilo 
Service.

8.2 Checking the motor direction of rotation

By briefly switching on each pump in the "Manual 
mode" operating mode, check whether the direc

-

tion of rotation of the pump in mains operation 
corresponds to the arrow on the pump housing. 
For the glandless pumps the correct or false direc

-

tion of rotation is shown by an indicator LED in 
terminal box (see installation and operating 
instructions of the pump).
If the direction of rotation of 

all

 pumps in mains 

operation is incorrect, swap over any 2 live wires in 
the main mains cable.

Switchgear without frequency converter 
(CC version):

• If the direction of rotation of only one pump in 

mains operation is wrong, swap over any 2 phases 
on motors P

2

 ≤ 4 kW (direct starting) in the motor 

terminal box.

• If the direction of rotation of only one pump in 

mains operation on motors P2 ≥ 5.5 kW (star-
delta starting) is wrong, swap over 4 connections 
in the motor terminal box. In this case, swap the 
winding start and winding end of 2 live wires (e.g. 
V

1

 for V

2

 and W

1

 for W

2

).

Switchgear with frequency converter (CC-FC 
version):

• Mains operation: Set each pump to "Manual mode" 

individually in the menu. Afterwards, proceed like 
with switchgear without frequency converter.

• Frequency converter mode: In the automatic with 

FC operating mode, set each pump individually to 
"Automatic" in the menu. The direction of rotation 
in frequency converter mode is then checked by 
briefly switching on the individual pumps. If the 
direction of rotation of all pumps is incorrect, 
swap over any 2 live wires at the frequency con

-

verter output.

Содержание Control Booster CC

Страница 1: ...Pioneering for You 2 552 577 Ed 01 2020 12 Wilo Wilo Control CC Booster CC CC FC CCe en Installation and operating instructions...

Страница 2: ...Fig 1a Comfort Control 6 1 7 8 2 3 1 Fig 1b Comfort Control 6 1 7 8 2 3 1...

Страница 3: ...Fig 1c Comfort Control 4 1 6 8 2 3 1 6 7 5 Fig 1d Comfort Control 4 1 8 2 3 1 6 7 5...

Страница 4: ...Fig 1e Comfort Control 8 1 2 3 6 1 Fig 2 Fig 3...

Страница 5: ...Fig 4a Fig 4b Fig 4c...

Страница 6: ...a 5 5 3 Scope of delivery 5 5 4 Accessories 6 6 Description and function 6 6 1 Description of the product Fig 1 6 6 1 1 Function description 6 6 1 2 Set up of the switchgear 6 6 2 Function and operati...

Страница 7: ...al voltage NOTICE Signal words DANGER Acutely dangerous situation Non observance will result in death or extremely serious injuries WARNING The user could suffer serious injuries Warning implies that...

Страница 8: ...must be put back in position and or recommissioned 2 7 Unauthorised modification and manufacture of spare parts Unauthorised modification and manufacture of spare parts will impair the safety of the p...

Страница 9: ...ing application 4 x Number of pumps 1 6 10 Max rated current per pump in amperes A T Mains connection M alternating current 1 T three phase current 3 34 Rated voltage 2 220 230 V 34 380 400 V DOL Pump...

Страница 10: ...sing voltage peaks only in the CC FC version item 5 Fuse protection for drives and frequency con verter Fuse protection for the pump motors and the frequency converter For devices with P2 4 0 kW Motor...

Страница 11: ...d peak filters can be undertaken in 4 3 5 1 page 2 Normal operation of switchgears without frequency converter CC version see Fig 3 The controlled variable is taken from comparison of the setpoint act...

Страница 12: ...adjustment Remote adjustment of the setpoint is possible using an analogue current signal optional voltage signal by means of the corresponding terminals acc to circuit diagram Constant speed Constant...

Страница 13: ...splay graphics capable shows the operating statuses of the pumps the controller and the frequency converter Additionally all switchgear parameters can be set using the display The relevant operating e...

Страница 14: ...is is done using 4 screws 8 mm Suitable measures should be used to ensure the protection class Floor model BM base mounted The floor model is set up free standing on a level surface with sufficient be...

Страница 15: ...terminal strips in accordance with the circuit diagram the PE is connected to the earth rail Power kW Column 1 System impedance Column 2 Connections per hour Column 3 3 400 V 2 2 0 257 12 2 pole 2 2 0...

Страница 16: ...nnection cables are extended beyond the dimension supplied ex works it is necessary to comply with the EMC note in the operatingmanualofthefrequencyconverter only CC FC version Connection of excess te...

Страница 17: ...means of a potential free contact normally closed contact after removing the converter bridge pre assembled as a factory setting CAUTION Risk of damage to the product Do not connect any external volt...

Страница 18: ...switchgear is pre set at the factory The factory settings can be restored by Wilo Service 8 2 Checking the motor direction of rotation By briefly switching on each pump in the Manual mode operating mo...

Страница 19: ...ntact material The charge level of the real time clock backup battery is registeredbythesystem andreported if necessary In addition we recommend replacing it every 12 months For this purpose change th...

Страница 20: ...ing fins motors are designed for an ambient temperature of 40 C see also installation and operating instructions of the pump Motor protection triggered excess current or short circuit in the supply li...

Страница 21: ...cation Bit 3 6 8 15 are 1 all others are 0 The sum is then 23 26 28 215 8 64 256 32768 33096 It is also possible to do the calculation the other way round Based on the bit with the highest index check...

Страница 22: ...UINT16 0 1 CCe only RW 31 000 40020 19 Pump speed manual 5 UINT16 0 1 CCe only RW 31 000 40021 20 Pump speed manual 6 UINT16 0 1 CCe only RW 31 000 40024 23 FC ON OFF BOOL CC FC only R 31 000 40025 24...

Страница 23: ...40049 48 Pump operating mode ENUM 0 Cascade 1 Vario R 31 000 40050 49 Current speed pump 1 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40051 50 Current speed pump 2 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40052...

Страница 24: ...ating hours of pump 2 UINT32 1h R 31 000 40101 40102 100 101 Total operating hours of pump 3 UINT32 1h R 31 000 40103 40104 102 103 Total operating hours of pump 4 UINT32 1h R 31 000 40105 40106 104 1...

Страница 25: ...l R 31 000 40240 40241 239 240 Fault status 2 BITMAP32 R 31 000 40141 140 Acknowledge BOOL W 31 000 40159 158 System control BITMAP 0 Ext Off 1 Pump cycling 2 Start pump 3 Stop pump 4 Constant speed a...

Страница 26: ...Pioneering for You WILO SE Wilopark 1 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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