background image

English

Installation and operating instructions Wilo-Control CC-Booster

3

Installation and operating instructions

1 General information

About this document

The language of the original operating instruc

-

tions is German. All other languages of these 
instructions are translations of the original oper

-

ating instructions.
These installation and operating instructions are 
an integral part of the product. They must be kept 
readily available at the place where the product is 
installed. Strict adherence to these instructions is 
a precondition for the intended use and correct 
operation of the product.
These installation and operating instructions cor

-

respond to the relevant version of the product and 
the underlying safety standards valid at the time 
of going to print.

EC-Declaration of conformity:

A copy of the EC-Declaration of conformity is an 
integral part of these installation and operating 
instructions.
If a technical modification is made to the designs 
named in the declaration without our prior agree

-

ment, or the declarations made in the installation 
and operating instructions on product/personnel 
safety are not observed, this declaration is no 
longer valid.

2 Safety

These installation and operating instructions con

-

tain basic information which must be adhered to 
during installation, operation and maintenance. 
For this reason, it is mandatory that these installa

-

tion and operating instructions are read by the 
service technician and the responsible qualified 
personnel/operator before installation and com

-

missioning.
Not only must the general safety instructions 
listed under this main "Safety" section be adhered 
to, but also the special safety instructions that are 
marked by danger symbols and included under the 
following main sections.

2.1 Symbols and signal words in the operating 

instructions

Symbols:

General danger symbol

Danger due to electrical voltage

NOTICE

Signal words:
DANGER!
Acutely dangerous situation.
Non-observance will result in death or 
extremely serious injuries.

WARNING!
The user could suffer (serious) injuries. 
"Warning" implies that (serious) injury to 
persons is probable if this information is disre

-

garded.
CAUTION!
There is a risk of damaging the product/unit. 
"Caution" implies that damage to the product is 
likely if this information is disregarded.

NOTICE:
Useful information on handling the product. It 
draws attention to possible problems.

Information that appears directly on the product, 
such as

• direction of rotation arrow,
• identifiers for connections,
• rating plate,
• warning stickers,

must be strictly complied with and kept in a fully 
legible condition.

2.2 Personnel qualifications

The installation, operation and maintenance per

-

sonnel must have the appropriate qualifications 
for this work. The area of responsibility, responsi

-

bility and monitoring of the personnel are to be 
ensured by the operator. If the personnel do not 
possess the necessary knowledge, they are to be 
trained and instructed. This can be carried out, if 
necessary, by the product manufacturer at the 
operator’s request.

2.3 Danger in the event of non-observance of the 

safety instructions

Non-observance of the safety instructions can 
result in the risk of injury to persons and damage 
to the environment and the product/unit. Non-
observance of the safety instructions will render 
any claims for damages null and void.
In particular, non-observance can, for example, 
result in the following risks:

• danger to persons due to electrical, mechanical 

and bacteriological factors,

• damage to the environment due to leakage of 

hazardous materials,

• material damage,
• failure of important product/unit functions,
• failure of required maintenance and repair 

procedures.

2.4 Safety consciousness on the job

The safety instructions included in these installa

-

tion and operating instructions, the existing 
national regulations for accident prevention, 
together with any operator’s internal working, 
operating and safety regulations are to be com

-

plied with.

Содержание Control Booster CC

Страница 1: ...Pioneering for You 2 552 577 Ed 01 2020 12 Wilo Wilo Control CC Booster CC CC FC CCe en Installation and operating instructions...

Страница 2: ...Fig 1a Comfort Control 6 1 7 8 2 3 1 Fig 1b Comfort Control 6 1 7 8 2 3 1...

Страница 3: ...Fig 1c Comfort Control 4 1 6 8 2 3 1 6 7 5 Fig 1d Comfort Control 4 1 8 2 3 1 6 7 5...

Страница 4: ...Fig 1e Comfort Control 8 1 2 3 6 1 Fig 2 Fig 3...

Страница 5: ...Fig 4a Fig 4b Fig 4c...

Страница 6: ...a 5 5 3 Scope of delivery 5 5 4 Accessories 6 6 Description and function 6 6 1 Description of the product Fig 1 6 6 1 1 Function description 6 6 1 2 Set up of the switchgear 6 6 2 Function and operati...

Страница 7: ...al voltage NOTICE Signal words DANGER Acutely dangerous situation Non observance will result in death or extremely serious injuries WARNING The user could suffer serious injuries Warning implies that...

Страница 8: ...must be put back in position and or recommissioned 2 7 Unauthorised modification and manufacture of spare parts Unauthorised modification and manufacture of spare parts will impair the safety of the p...

Страница 9: ...ing application 4 x Number of pumps 1 6 10 Max rated current per pump in amperes A T Mains connection M alternating current 1 T three phase current 3 34 Rated voltage 2 220 230 V 34 380 400 V DOL Pump...

Страница 10: ...sing voltage peaks only in the CC FC version item 5 Fuse protection for drives and frequency con verter Fuse protection for the pump motors and the frequency converter For devices with P2 4 0 kW Motor...

Страница 11: ...d peak filters can be undertaken in 4 3 5 1 page 2 Normal operation of switchgears without frequency converter CC version see Fig 3 The controlled variable is taken from comparison of the setpoint act...

Страница 12: ...adjustment Remote adjustment of the setpoint is possible using an analogue current signal optional voltage signal by means of the corresponding terminals acc to circuit diagram Constant speed Constant...

Страница 13: ...splay graphics capable shows the operating statuses of the pumps the controller and the frequency converter Additionally all switchgear parameters can be set using the display The relevant operating e...

Страница 14: ...is is done using 4 screws 8 mm Suitable measures should be used to ensure the protection class Floor model BM base mounted The floor model is set up free standing on a level surface with sufficient be...

Страница 15: ...terminal strips in accordance with the circuit diagram the PE is connected to the earth rail Power kW Column 1 System impedance Column 2 Connections per hour Column 3 3 400 V 2 2 0 257 12 2 pole 2 2 0...

Страница 16: ...nnection cables are extended beyond the dimension supplied ex works it is necessary to comply with the EMC note in the operatingmanualofthefrequencyconverter only CC FC version Connection of excess te...

Страница 17: ...means of a potential free contact normally closed contact after removing the converter bridge pre assembled as a factory setting CAUTION Risk of damage to the product Do not connect any external volt...

Страница 18: ...switchgear is pre set at the factory The factory settings can be restored by Wilo Service 8 2 Checking the motor direction of rotation By briefly switching on each pump in the Manual mode operating mo...

Страница 19: ...ntact material The charge level of the real time clock backup battery is registeredbythesystem andreported if necessary In addition we recommend replacing it every 12 months For this purpose change th...

Страница 20: ...ing fins motors are designed for an ambient temperature of 40 C see also installation and operating instructions of the pump Motor protection triggered excess current or short circuit in the supply li...

Страница 21: ...cation Bit 3 6 8 15 are 1 all others are 0 The sum is then 23 26 28 215 8 64 256 32768 33096 It is also possible to do the calculation the other way round Based on the bit with the highest index check...

Страница 22: ...UINT16 0 1 CCe only RW 31 000 40020 19 Pump speed manual 5 UINT16 0 1 CCe only RW 31 000 40021 20 Pump speed manual 6 UINT16 0 1 CCe only RW 31 000 40024 23 FC ON OFF BOOL CC FC only R 31 000 40025 24...

Страница 23: ...40049 48 Pump operating mode ENUM 0 Cascade 1 Vario R 31 000 40050 49 Current speed pump 1 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40051 50 Current speed pump 2 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40052...

Страница 24: ...ating hours of pump 2 UINT32 1h R 31 000 40101 40102 100 101 Total operating hours of pump 3 UINT32 1h R 31 000 40103 40104 102 103 Total operating hours of pump 4 UINT32 1h R 31 000 40105 40106 104 1...

Страница 25: ...l R 31 000 40240 40241 239 240 Fault status 2 BITMAP32 R 31 000 40141 140 Acknowledge BOOL W 31 000 40159 158 System control BITMAP 0 Ext Off 1 Pump cycling 2 Start pump 3 Stop pump 4 Constant speed a...

Страница 26: ...Pioneering for You WILO SE Wilopark 1 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

Отзывы: