background image

22

 

MONTEREY TOP VENT GAS WALL HEATER

OPERATING YOUR FURNACE

Start-Up Procedure

 (continued)

CHECK PILOT BURNER

 

The pilot flame must surround the generator tip from 1/4 to 

3/8-inches. Pilot flame is preset at the factory, so ordinarily 

it does not require field adjustment. 

Figure 19

. On new 

installations, the gas lines will be filled with air and may take 

several minutes to establish a pilot flame.

BURNER FLAME CHARACTERISTICS 

 

Start the furnace and let it operate at least ten minutes.  

Open the access door to view the burner flame.  Limit your 

movements near the furnace a few more minutes before 

making your final observations.  The flame may look yellow 

due to dust particles in the room air.  The flame should 

change to a nice blue color with firm inner and secondary 

cones.  An occasional flash of orange might be seen as 

dust particles burn in the flame.  This is normal. No burner 

adjustment is provided, or is necessary.  (Figure 20).

NORMAL APPEARANCE 
NATURAL GAS:

1.  Inner cone-blue in color-3/8 to 5/8-inches above ports.
2. Secondary inner cone-light blue in color-1 to 2-inches  

 

    above ports.
3. Total flame-from blue in color to nearly invisible -  

 

    approximately 6-inches above ports.

FIGURE 19 CHECK PILOT BURNER

PROPANE GAS:

1.  Inner cone-blue in color-1/2 to 3/4-inches above ports.
2. Secondary inner cone-light blue in color-1 to 2-inches  

    above ports.
3. Total flame-from blue in color to nearly invisible-   

 

    approximately 6-inches above ports.

ABNORMAL APPEARANCE 

LAZY FLAME:

Long, soft yellow cones moving around in the combustion 

chamber lifting from ports (insufficient air). 

EXTREMELY FAST FLAME:

 

Flame will not hold to ports-entire cone sections blow off 

from noisy ports (too much pressure).

        WARNING:

  If flame appears abnormal, contact 

the gas company or a qualified service technician 

immediately.

        WARNING: 

Read owner’s manual before using / 

installing. Be sure CHANGED LIGHTING INSTRUCTION  

TAG hangs at the lowest position in the furnace under / 

below the heat shield.

For your safety, read before 

lighting the pilot

        WARNING: 

If you do not follow these instructions 

exactly, a fire or explosion may result causing property 

damage, personal injury or loss of life.

LIGHTING THE PILOT

A.   This appliance has a pilot which may be lit by hand.     

      When lighting the pilot, follow these instructions exactly.
B.  

BEFORE LIGHTING

 smell around the appliance area for  

      gas. Be sure to smell next to the floor because some  

      gases are heavier than air and will settle on the floor.
C.   Use only your hand to push in or turn the gas control    

      knob. Never use tools.  If the knob will not push in  

 

      or turn by hand, don’t try to repair it, call a qualified  

 

      service technician. Force or attempts to repair may  

      result in a fire or explosion.
D.  Do not use this appliance if any part has been under   

      water. Immediately call a qualified service technician to  

      inspect the appliance and to replace any part of the   

      control system and any gas control which has been   

      under water.

FIGURE 20 BURNER FLAME CHARACTERISTICS

Содержание 2509621A

Страница 1: ...cluding epichlorohydrin which is known to the State of California to cause cancer and birth defects and or other reproductive harm For information go to www p65warnings ca gov WARNING Improper install...

Страница 2: ...ECIAL OR CONTINGENT DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM ANY DEFECT IN THE PRODUCT OR ANY COMPONENT OR FROM THE USE THEREOF THE REMEDIES SET FORTH HEREIN ARE THE EXCLUSIVE REMEDIES...

Страница 3: ...MOTORIZED REAR OUTLET PART NUMBERS FOR THE 250 350 MODELS CONTROL ASSEMBLY REPLACEMENT PARTS PART NUMBERS FOR THE 500 MODELS CONTROL ASSEMBLY REPLACEMENT PARTS 500 MODELS BLOWER ACCESSORY MODEL 2901...

Страница 4: ...e appliance to avoid property damage bodily injury or death 8 Vent the furnace directly to the outdoors so that harmful gases will not collect inside the building Follow the venting instructions for y...

Страница 5: ...nt of any installed system 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA...

Страница 6: ...New York NY 10018 In Canada CAN CGA B149 Optional Accessories Blower Accessories 2901 2907 May be used on all models and mounts on top of a furnace This blower increases circulation of warm air throug...

Страница 7: ...abinets 2 Check the minimum spacing needs as shown in Figure 1 3 The top of the furnace must be at least 16 inches from the ceiling 4 When the furnace is properly installed with legs resting on the fl...

Страница 8: ...mined that each appliance connected to the venting system properly vents when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gashed burning appliance to the...

Страница 9: ...a fire and wait until flames are burning vigorously 2 Turn on all exhausting devices i e kitchen and bathroom exhaust fans water heaters gas and electric 3 Turn on all vented gas appliances i e heati...

Страница 10: ...provided from outdoors or spaces open to the outdoors such as an attic or crawl spaces Openings for inlet or outlet air should NOT be made into an attic area if the attic is equipped with a thermostat...

Страница 11: ...al rear outlet register may be installed when the CHIMNEY OR GAS VENT VENTILATED ATTIC OUTLET AIR OUTLET AIR INLET AIR INLET AIR VENTILATED CRAWL SPACE 10 CRAWL SPACE WALL FURN TO ATTIC 12 OPTIONAL IN...

Страница 12: ...this distance Figure 5 Place the header plate between the studs with the lower edges even with marks on the studs Make sure header plate is level Locate rear edge of nailing tabs at back of the heade...

Страница 13: ...the side rails using four 4 8 screws Flanges of the header plate go against the wall Figure A 3 Install extension side rails as shown in Figure A by telescoping them inside the lower side rails Adjust...

Страница 14: ...VENT INSTALLED FRONT PANEL INSTALLED STUD WALL CENTERED 14 3 1 2 STUD WALL GAS STUB LOCATIONS STUD WALL STUD WALL 16 4 7 16 A PLUMBERS TAPE B W VENT PIPING CEILING PLATE SPACER VENT HOLD DOWN PLATE HE...

Страница 15: ...P STORM COLLAR ROOF FLASHING HEIGHT FROM HEADER PLATE TO THE VENT CAP TOP MUST BE 6 FEET MINIMUM 1 INCH MIN CLEARANCE TO COMBUSTIBLES LISTED 4 ROUND B VENT OVAL TO ROUND ADAPTER OVAL B W VENT DOUBLE W...

Страница 16: ...vent piping In some areas the building code requires the use of an attic shield The B W vent must extend through the ceiling and roof terminating at least 12 feet above the finished floor on which the...

Страница 17: ...ine screws furnished FIGURE 12 MOUNTING REAR OUTLET REGISTER Gas Supply and Piping The gas control valve in the furnace is shipped with a seal over the gas inlet tapping Do not remove the seal until r...

Страница 18: ...nd debris that are approved by local codes Metal chips and debris can damage the valve FIGURE 13 PIPE CAPACITY PIPE CAPACITY BTU hr WITH FITTINGS NATURAL GAS LENGTH OF PIPE FEET PIPE SIZE 1 2 3 4 1 20...

Страница 19: ...ANT THIN ENOUGH TO SHOW THREADS OVER THREADED SEALANT TOO THICK SEALANT PAST TIP DAMAGED THREADS WARNING Danger of property damage bodily injury or death Never use a match or open flame to test for le...

Страница 20: ...lation instructions packed in the thermostat carton if you have any doubt about the above procedures WALL MOUNTED THERMOSTAT INSTALLATION 1 To remove the thermostat cover squeeze both sides and lift 2...

Страница 21: ...ning is provided in the gas valve to facilitate measuring manifold gas pressure A water column manometer having a scale range from 0 to 12 inches of water column should be used for this measurement Th...

Страница 22: ...to nearly invisible approximately 6 inches above ports ABNORMAL APPEARANCE LAZY FLAME Long soft yellow cones moving around in the combustion chamber lifting from ports insufficient air EXTREMELY FAST...

Страница 23: ...15 Set thermostat to desired setting TO TURN OFF GAS TO APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be performed if applicable 3 Op...

Страница 24: ...le actuating the red button or by using a match repeat steps 5 through 10 listed in Lighting the Pilot WARNING The surface of the furnace is hot during operation Keep children clothing furniture and f...

Страница 25: ...oint union fitting Figure 24 4 Remove 2 screws securing burner pan assembly to inner liner 5 Pull burner pan assembly forward approximately 1 2 inch and drop down to expose the top of the burner 6 Cle...

Страница 26: ...and remove it using a hammer and screwdriver Use caution when handling sharp metal edges 7 Place the blower body on furnace top as shown in Figure B 8 Route 115V wiring into the junction box through...

Страница 27: ...MONTEREY TOP VENT GAS WALL HEATER 27 FIGURE C WIRING FOR MODEL 2901 FIGURE D WIRING FOR MODEL 2907...

Страница 28: ...ore you cut any wall openings for the register 1 Measure and mark wall for opening as shown in Figure A Check the wall for any electrical wiring present before cutting the opening Reroute existing ele...

Страница 29: ...MONTEREY TOP VENT GAS WALL HEATER 29 FIGURE C SURFACED MOUNTED INSTALLATION FIGURE D SURFACED MOUNTED INSTALLATION FIGURE E SURFACE MOUNTED INSTALLATION FIGURE F WIRING...

Страница 30: ...Assembly 9C213 9C213 9C213 9C213 9 Header 5902 5902 5902 5902 10 Burner Pan 9B296 9B296 9B296 9B296 11 Manual Spark Igniter P285500 P285500 P285500 P285500 12 Igniter Bracket 7A189 7A189 7A189 7A189...

Страница 31: ...MONTEREY TOP VENT GAS WALL HEATER 31 EXPLODED VIEW REPLACEMENT PARTS CHART 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 32: ...Burner Bracket 9B234 9B234 9B234 9B234 4 Manifold P323660 P323660 P323660 P323660 5 Burner Orifice 2 Required for 500 Series P090543 P090536 P332624 P332635 6 Pilot Generator Assembly P501617 P501617...

Страница 33: ...MONTEREY TOP VENT GAS WALL HEATER 33 1 2 3 4 5 6 7 8...

Страница 34: ...ed 9C170 9C170 9C170 10 Non Vision Shield 9C157 9C157 9C157 11 Inner Shield Top 2 Required 9C158 9C158 9C158 12 Burner Pan Assembly 9B251 9B251 9B251 13 Blower Heat Deflector 9A440 9A440 9A440 14 Manu...

Страница 35: ...MONTEREY TOP VENT GAS WALL HEATER 35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 6 EXPLODED VIEW REPLACEMENT PARTS CHART...

Страница 36: ...ont Burner Bracket 9B243 9B243 4 Manifold P323661 P323661 5 Burner Orifice 2 Required for 500 Series P332625 P332623 6 Pilot Generator Assembly P322396 P322397 7 Burner 2 Required for 500 Series P3236...

Страница 37: ...dle P320912 7 Flat Washer 10 31 2 P127300 8 Machine Nut 8 32 w Washer 2 P041100 9 Blower Body 9C102 10 Motor Mount Grommet 2 P321078 11 Strain Relief Bushing P012900 12 Fan Switch P323097 13 Screw 8 1...

Страница 38: ...Blower and Motor P323423 5 Heat Sensor Wire Assemblies P274202 P109600 6 Junction Box Cover 9A483 7 Fan Switch P323080 8 Blower Body 9B249 9 Heat Sensor Switch P323097 MODEL NUMBER 2907 Use only manu...

Страница 39: ...Switch P323172 P323172 6 Fan Switch P323080 P323080 7 Motor and Blower P323423 P323423 8 Motor cover 9A435 9A462 9 Motor Housing Back Plate 9B266 9B284 10 Cord and Plug P323081 P323081 11 Bushing P32...

Страница 40: ...terminals of the valve with the valve placed in Pilot position Disconnect the thermostat wires The millivolt reading should be 450 millivolts or more d Remove thermostat wires from valve terminals If...

Страница 41: ...Furnace section in this manual b Check installation Casing may be distorted by being fastened to an uneven opening or jammed under the header A restricted vent may create expansion noise Refer to Ven...

Страница 42: ...mestic hot water equipment where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied 1 If there is not one already...

Страница 43: ...MONTEREY TOP VENT GAS WALL HEATER 43 SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED...

Страница 44: ...P322087_RV 06 21 www williamscomfortprod com 888 444 1212 250 West Laurel Street Colton CA 92324 USA Subject to change without notice 2021 TM...

Отзывы: