Wilden Turbo-Flo T8 Скачать руководство пользователя страница 6

 

WIL-10272-E-01

 

Wilden

®

 

 

 

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow 
pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

FIGURE 1 

The air valve directs pressurized 

air  to  the  back  side  of  diaphragm  A.  The 
compressed  air  is  applied  directly  to  the 
liquid  column  separated  by  elastomeric 
diaphragms.  The  diaphragm  acts  as  a 
separation 

membrane 

between 

the 

compressed  air  and  liquid,  balancing  the 
load and removing mechanical stress from 
the diaphragm. The compressed air moves 
the diaphragm away from the center block 
of  the  pump.  The  opposite  diaphragm  is 
pulled  in  by  the  shaft  connected  to  the 
pressurized diaphragm. Diaphragm B is on 
its suction stroke; air behind the diaphragm 
has  been  forced  out  to  the  atmosphere 
through the exhaust port of the pump. The 
movement  of  diaphragm  B  toward  the 
center block of the pump creates a vacuum 
within  chamber  B.  Atmospheric  pressure 
forces fluid into the inlet manifold forcing the 
inlet valve ball off its seat. Liquid is free to 
move  past  the  inlet  valve  ball  and  fill  the 
liquid chamber (see shaded area).

 

FIGURE 

When 

the 

pressurized 

diaphragm, diaphragm A, reaches the limit of 
its  discharge  stroke,  the  air  valve  redirects 
pressurized air to the back side of diaphragm 
B.  The  pressurized  air  forces  diaphragm  B 
away  from  the  center  block  while  pulling 
diaphragm A to the center block. Diaphragm 
B is now on its discharge stroke. Diaphragm 
B forces the inlet valve ball onto its seat due 
to the hydraulic forces developed in the liquid 
chamber  and  manifold  of  the  pump.  These 
same hydraulic forces lift the discharge valve 
ball off its seat, while the opposite discharge 
valve ball is forced onto its seat, forcing fluid 
to  flow  through  the  pump  discharge.  The 
movement of diaphragm A toward the center 
block of the pump creates a vacuum within 
liquid  chamber  A.  Atmospheric  pressure 
forces  fluid  into  the  inlet  manifold  of  the 
pump. The inlet valve ball is forced off its seat 
allowing  the  fluid  being  pumped  to  fill  the 
liquid chamber.

 

FIGURE 3 

At completion of the stroke, the 

air valve again redirects air to the back side 
of  diaphragm  A,  which  starts  diaphragm  B 
on its exhaust stroke. As the pump reaches 
its  original  starting  point,  each  diaphragm 
has  gone  through  one  exhaust  and  one 
discharge  stroke.  This  constitutes  one 
complete  pumping  cycle.  The  pump  may 
take  several  cycles  to  completely  prime 
depending  on  the  conditions  of  the 
application.

 

 

 

 

 

 

Section 3 

HOW IT WORKS 

— PUMP

 

 
 
 
 
 
 
 
 

 

 
 
 

 

 
 
 
 
 
 
 
 

 

 
 
 

 

 
 

 

 

 
 
 
 
 
 
 
 

 

 

 
 

Содержание Turbo-Flo T8

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE T8 Clamped Metal Pump WIL 10272 E 01 Where InnovationFlows...

Страница 2: ...itted 9 T8 PTFE Fitted 10 T8 Stallion Ultra FlexTM Fitted 10 T8 Metal Stallion TPE Fitted 11 Suction Lift Capability 12 Section 6 Suggested Installation Operation 13 Maintenance and Troubleshooting Se...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...any maintenance or repair is attempted the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain t...

Страница 5: ...BSPT 0055 Stallion spark free BSPT 0030 Screen based 0048 Stallion internals 0112 Stallion footed spark free without handles 0033 Screen based spark free 0049 Stallion aluminum screen base 0113 Stall...

Страница 6: ...ed area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces...

Страница 7: ...15 9 B 48 1 9 C 630 24 8 D 668 26 3 E 361 14 2 F 58 2 3 G 61 2 4 H 272 10 7 J 343 13 5 K 229 9 0 L 254 10 0 M 257 10 1 N 312 12 3 P 15 0 6 R 64 2 5 S 51 2 0 T 282 11 1 U 71 2 8 V 282 11 1 W 386 15 2 X...

Страница 8: ...8 Metal Stallion DIMENSIONS ITEM METRIC mm STANDARD inch A 409 16 1 B 46 1 8 C 625 24 6 D 666 26 2 E 610 24 0 F 376 14 8 G 61 2 4 H 264 10 4 J 345 13 6 K 282 11 1 L 279 11 0 M 15 0 6 BSP threads avail...

Страница 9: ...t daily operation parameters will fall in the center of the pump performance curve T8 METAL TPE FITTED Height 668 mm 26 3 Width 404 mm 15 9 Depth 343 mm 13 5 Est ShipWeight Aluminum 33 1 kg 72 lbs Cas...

Страница 10: ...formance pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve T8 METAL STALLION ULTRA FLEXTM FITTED Height 668 mm 26 3 Width 610 mm 24 0 D...

Страница 11: ...ze Solids 19 0 mm 1 4 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 322 lpm 85 gpm against a discharge pressure h...

Страница 12: ...at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosit...

Страница 13: ...oper attention is not given to elevation see pump performance chart PIPING Final determination of the pump site should not be made until the piping problems of each possible location have been evaluat...

Страница 14: ...the need exists to control the pump from a remote location When the pump discharge pressure equals or exceeds the air supply pressure the pump will stop no bypass or pressure relief valve is needed an...

Страница 15: ...piston to stick or run erratically Wilden suggests the use of a hydraulic oil with arctic characteristics ISO 15 5 wt Pump runs but little or no product flows 1 Check for pump cavitation slow pump spe...

Страница 16: ...luminum and 316 stainless steel All o rings used in the pump are of a special material and shore hardness that should only be replaced with factory supplied parts NOTE The model used for these instruc...

Страница 17: ...he intake valve balls seats and o rings from the discharge manifold and inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance...

Страница 18: ...er piston separate from the shaft which remains connected to the opposite side diaphragm assembly Repeat disassembly instructions for opposite liquid chamber Inspect diaphragm assembly and shaft for s...

Страница 19: ...d also appear to be dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably worn beyond working tolerances and should be replaced If the piston does not mo...

Страница 20: ...kit when replacing Glyd rings Consult EOM Ringer for installation instructions CENTER BLOCK ASSEMBLY The pump s center block consists polypropylene or die cast housing with a cast in bronze bushing F...

Страница 21: ...on the sealing surfaces of intake and discharge manifolds Liquid chambers are easier to attach when the diaphragm is inverted Prior to attaching the second water chamber push diaphragm assembly so tha...

Страница 22: ...urfaces must be properly aligned in order to ensure positive sealing characteristics Always wear safety glasses when performing maintenance on any Wilden product Step 1 Gently remove the adhesive cove...

Страница 23: ...WIL 10272 E 01 Wilden 23 EXPLODED VIEW AND PARTS LISTING T8 METAL Rubber TPE Fitted EXPLODED VIEW Section 9...

Страница 24: ...08 3650 01 08 3650 01 19 Air Chamber Screw 3 8 16 x 3 9 16 3 08 6200 08 08 6200 08 08 6200 08 20 Air Chamber Cone Nut 3 8 16 3 08 6550 08 08 6550 08 08 6550 08 21 Liquid Chamber 2 08 5000 01 08 5000 0...

Страница 25: ...WIL 10272 E 01 Wilden 25 T8 METAL Rubber TPE Fitted EXPLODED VIEW...

Страница 26: ...r Screened Base 1 N A 08 5080 01 30 08 5080 01 30 24 Screen Base for Item 24 1 N A 08 5620 62 08 5620 62 25 Suction Hook Up Cover for Item 24 1 N A 08 5660 01 08 5660 01 26 Cap Screw for Item 24 26 3...

Страница 27: ...WIL 10272 E 01 Wilden 27 T8 METAL PTFE Fitted EXPLODED VIEW...

Страница 28: ...ly1 1 08 2000 07 08 2000 07 2 Air Valve Screen 1 08 2500 07 08 2500 07 3 Air Valve End Cap w Guide Top 1 08 2300 23 08 2300 23 4 Air Valve End Cap w o Guide Bottom 1 08 2330 23 08 2330 23 5 Air Valve...

Страница 29: ...N A N A N A Wil Flex 08 1010 58 N A 08 1080 58 08 1120 58 N A Fluoro Seal N A N A N A N A 08 1200 342 Aluminum N A N A N A 08 1121 01 N A Stainless Steel N A N A N A 08 1121 03 N A Alloy C N A N A N A...

Страница 30: ...WIL 10272 E 01 Wilden Notes...

Страница 31: ...WIL 10272 E 01 Wilden Notes...

Страница 32: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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