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Page 8  

                      Status: 27.04.2015 

 

                                                                                                                                                                       Errors excepted.        

 

3.3 Flat roof mounting 

  

3.3.1 Mounting possibilities 

 

Wind loads on roofs can create suction forces on the solar collectors. In order to minimize suction forces, the mounting frame 
must be installed as follows.   
The subsurface must be sufficiently sustainable and appropriate for the weights to be installed. Hence, it is important to verify 
in advance the static appropriateness as well as the allowed distributed load. 
If the mounting frame will not be connected with the subsurface (structure, roof sub-construction), a loading of at least 200 kg 
per collector is required (see chart 8). Additionally, the mounting frame can be connected with wire-ropes at fixed hold points. 
Support elements and fasteners must be provided by the installer. Moreover, in order to avoid wind noise to a large extent, the 
mounting frame must be installed at least 1 m from the roof edge. In areas with high wind speed or big construction heights, the 
loading must be unconditionally calculated.   
 

Height of construction 

Horizontal installation 

Vertical installation 

0 – 5m 

200 kg 

300 kg 

 5 – 10 m 

250 kg 

350 kg 

10 – 20 m 

300 kg 

400 kg 

> 20 m 

Calculation necessary 

 

Chart 8 : Loading per collector 

 

3.3.1.1 Installation of the mounting frame on mass elements e.g. concrete slab 

 
The frame base can be installed e.g. on large concrete slabs (e.g. ST-
GWE-20)  (see  fig.  7).  Please  note  that  the  concrete  slabs  (mass 
elements)  must  be  degenerated  by  an  additional  separating  layer 
(bitumen felt, e.g. ST-BSM-40) from the roof surface to avoid damages 
or leakage.   
 

 

Fig. 7 : Installation on mass elements

 

 
 

3.3.1.2 Installation of the mounting frame on large surface e.g. galvanized trapezoidal sheet 

 
The  charge  can  also  be  installed  on  a  weather-resistant  sheet  (e.g. 
galvanized trapezoidal sheet) which is weighed with pebble or substrate 
(see  fig.  2).    Please  note  that  the  frame  base  must  be  connected  with 
the surface with min. power socket wrenches M8 and large discs. 
 

 

Fig. 8 : Installation on large surfaces 

 

 

3.3.1.3 Connection of the mounting frame with the roof sub-construction 

 
If  the  mounting  frame  is  directly  connected  with  the  roof  sub-construction  (not  recommended),  perforations  must  be 
professionally  sealed  and  established  permanently  leak  proof  against  humidity.  Damages  that  are  caused  due  to  storms  or 
unprofessional sealing are not part of the warranty.  

 

Содержание Wikosun 2010

Страница 1: ...e covered if the installation instructions are followed Warranty does not cover any damages caused by non observance of this manual The correct functioning is only guaranteed if the installation instr...

Страница 2: ...Wikosun 2010 2510 Profile rails aluminum Z clamp Collector support bracket Parallel compression fitting 18mm Compression X fitting 18x18x12 x3 4 FD incl air screw and sensor pocket Insulation on site...

Страница 3: ...6 washers ST BFS BL 2 clamps for rolled steel joist 2 screws M8 2 nuts M8 ST BFS ST 2 stair bolts M10 2 ears 6 nuts 2 seals ST BFS T 2 roof hooks profiled sheeting ST BFS W 2 roof hooks corrugated sh...

Страница 4: ...s 5 mm 1 Flat section aluminum 40x5 mm l 1710 mm s 5 mm 7 Hex head screws stainless steel M8 x 20 mm 7 Hex nuts stainless steel M8 7 Lock washers M8 Chart 4 Fastening sets flat roof mounting horizont...

Страница 5: ...with reference to DIN 1055 100 DIN 1055 4 and DIN 1055 5 Determine the values of local snow loads according to country specific data Determine the values of local wind loads according to country speci...

Страница 6: ...mensionally mediated according to the number of collectors The distances between the upper and lower profile rail are as follows see fig 4 On roof mounting vertical 1500 1600 mm WIKOSUN 2010 1800 1900...

Страница 7: ...ms Smaller rafters should be doubled or trebled in width at the point where brackets are to be fixed to them see fig 6 If a foil under the roof tiles exist and is harmed during installation the openin...

Страница 8: ...al installation 0 5m 200 kg 300 kg 5 10 m 250 kg 350 kg 10 20 m 300 kg 400 kg 20 m Calculation necessary Chart 8 Loading per collector 3 3 1 1 Installation of the mounting frame on mass elements e g c...

Страница 9: ...ulated and measured For roof angles smaller than 60 the vertical angle section must be cut 25mm above the hole Install the base of the frame the cross bars and the back bars and connect the angle sect...

Страница 10: ...Position the collectors and fix them carefully The collectors are connected with each other by using the corresponding parallel compression fittings Hand tighten the bolts and protect the connecting...

Страница 11: ...shions 3 9 Hydraulic pressure test After a successful installation rinse the entire collector circulation with water Before commissioning the collector circulation must be checked with a water pressur...

Страница 12: ...450 25 18 9 540 40 22 10 5 630 40 22 12 720 50 22 13 5 810 50 28 15 900 80 Valid for parallel collector connection In the case of series connection of the same collector arrays the flow rate is halve...

Страница 13: ...ool Absorber Material Aluminium plate on copper Aluminium plate on copper Absorber coating TINOX ENERGY Alanod Mirotherm TINOX ENERGY Alanod Mirotherm Pressure loss 50 l h 49 Pa collector 54 Pa collec...

Страница 14: ...minated Switch on again your solar heating system Please never vent at sunshine or running pump Please do not undertake an additional venting process If the system s working pressure drops later on or...

Страница 15: ...no atmospheric oxygen in the system It must be ensured that the circulating pump is suitable for operation with antifreeze agents Before being filled the system should be flushed with water and the ti...

Страница 16: ...he local authority in charge Cleaning clean with liquid binding material sand kieselguhr acid binder or universal binder Recycle contaminated material separately Keep the concentrate in a cool and dry...

Страница 17: ...hidden defects immediately after emerging In case of hidden defects it is only valid for the warranty exceeding the legal warranty period if the collectors are changed or maintained by non spezialise...

Страница 18: ...ick vent valve at collectors Primary pressure exp vessel C Type Cooling function from colour unchanged brown black cloudy Flow rate m System settings Controller setting Consumer 1 e g DHW Consumer 2 e...

Страница 19: ...ollector fastening is stable User has been instructed Maintenance contract Operation of pumps checked Temperature sensores indicate realistic values Collector interior is not fogged Collector is clean...

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