Whirlpool energysmart Residential Electric Water Heater Скачать руководство пользователя

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PROBLEM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

HIGH OPERATION COSTS

1.  Thermostat set too high
2.  Sediment or lime in tank
3.  Water heater too small for job
4.  Wrong piping connections
5. Leaking

faucets

6. Gas

leaks

7.  Wasted hot water
8.  Long runs of exposed piping
9.  Hot water piping in exposed wall

1. Set temperature dial to lower setting
2. Drain/flush-provide water treatment if needed
3. Install

adequate

heater

4. Correct piping-dip tube must be in cold inlet
5. Repair

faucets

6. Check with utility-repair at once
7. Advise

customer

8. Insulate

piping

9. Insulate

piping

INSUFFICIENT HOT WATER

1.  Thermostat set too low
2.  Sediment or lime in tank
3.  Water heater too small
4.  Wrong piping connections
5. Leaking

faucets

6.  Wasted hot water
7.  Long runs of exposed piping
8.  Hot water piping in outside wall
9. Low

gas

pressure

1. Turn temperature dial to desired setting
2. Drain/flush-provide water treatment if needed
3. Install

adequate

heater

4. Correct piping-dip tube must be in cold inlet
5 Repair

faucets

6. Advise

customer

7. Insulate

piping

8. Insulate

piping

9. Check with gas utility company

SLOW HOT WATER
RECOVERY

1. Insufficient secondary air

2. Flue

clogged

3. Low

gas

pressure

4. Improper

calibration

5.  Thermostat set too low
6.  Water heater too small
7.  Wrong piping connections
8.  Wasted hot water

1. Provide ventilation to water heater. Check flue

way, flue baffle, and burner

2. Clean flue, locate source and correct
3. Check with gas utility company
4. Replace

thermostat

5. Turn temperature dial to desired setting
6. Install

adequate

heater

7. Correct piping-dip tube must be in cold inlet
8. Advise

customer

DRIP FROM RELIEF VALVE

1. Excessive water pressure
2. Heater

stacking

3. Closed

water

system

1.  Use a pressure reducing valve and relief valve
2.  Lower the thermostat setting
3.  See “Closed System/Thermal Expansion”

THERMOSTAT FAILS TO
SHUT-OFF

1. Thermostat not functioning properly
2. Improper

calibration

1. Replace

thermostat

2. Replace

thermostat

COMBUSTION ODORS

1. Insufficient secondary air

2. Flue

clogged

3. Heater installed in a confined area

1. Provide ventilation to water heater. Check flue

way, flue baffle, and burner

2. Clean, locate source and correct
3. Provide fresh air ventilation

SMOKING AND CARBON
FORMATION (SOOTING)

1. Insufficient secondary air

2. Low

gas

pressure

3. Flue

clogged

4.  Thermostat not functioning properly
5.  Heater installed in a confined area
6.  Burner flame yellow-lazy

1. Provide ventilation to water heater. Check flue

way, flue baffle, burner

2. Check with gas utility company
3. Clean, locate source and correct
4. Replace

thermostat

5. Provide fresh air ventilation
6. See “Burner Flame Yellow-Lazy”

CONDENSATION

1. Temperature setting too low

1. Increase the temperature setting

BURNER FLAME FLOATS
AND LIFTS OFF PORTS

1. Orifice too large
2. High

gas

pressure

3. Flue

clogged

4. Cold

drafts

1.  Replace with correct orifice
2.  Check with gas utility company
3.  Clean flue and burner-locate source and correct
4.  Locate source and correct

BURNER FLAME TOO HIGH

1. Orifice too large

1. Replace with correct orifice

FLAME BURNS AT ORIFICE

1. Thermostat not functioning properly
2. Low

gas

pressure

1. Replace

thermostat

2. Check with gas utility company

PILOT FLAME
TOO SMALL

1. Pilot line or orifice clogged
2. Low

gas

pressure

1. Clean, locate source and correct
2. Check with gas utility company

Содержание energysmart Residential Electric Water Heater

Страница 1: ...amage personal injury or death INSTALLER AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO THE WATER HEATER OWNER RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE RETAIN THE ORIGINAL RECEIPT AS PROOF OF PURCHASE Table of Contents 2 6510374 W10100870 February 2006 Energy Smart Gas Water Heater with the Flame Lock Safety System To obtain technical warranty or service assistance during or after t...

Страница 2: ...if any part has been under water Immediately call a qualified service technician Water heaters subjected to flood conditions or any time the gas controls main burner or pilot have been submerged in water require replacement of the entire water heater Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extre...

Страница 3: ...the Flame Lock Safety System should only be performed by a qualified person Examples of a qualified person include licensed plumbers authorized gas company personnel and authorized service personnel IMPORTANT This water heater has a resettable thermal switch installed as part of the Flame Lock Safety System DO NOT attempt to disable or modify this feature in any way IMPORTANT The manufacturer and ...

Страница 4: ...y and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Do not store combustible materials boxes magazines clothes etc on or in close proximity to the water heater Site Location Select a location near the center of the water piping system The water heater must be installed indoors and in a vertical position on a leve...

Страница 5: ...ble materials are stated on the data plate adjacent to the gas control valve thermostat of the water heater The water heater is certified for installation on a combustible floor IMPORTANT If installing over carpeting the carpeting must be protected by a metal or wood panel beneath the water heater The protective panel must extend beyond the full width and depth of the water heater by at least thre...

Страница 6: ... gas supply pressure must not exceed the maximum supply pressure as stated on the water heater s data plate The minimum supply pressure is for the purpose of input adjustment Gas Pressure Testing IMPORTANT This water heater and its gas connection must be leak tested before placing the appliance in operation If the code requires the gas lines to be tested at a pressure exceeding 14 W C the water he...

Страница 7: ...e is excluded from warranty coverage The following types of installation not limited to the following will require outdoor air for combustion due to chemical exposure and may reduce but not eliminate the presence of corrosive chemicals in the air beauty shops photo processing labs buildings with indoor pools water heaters installed in laundry hobby or craft rooms water heaters installed near chemi...

Страница 8: ...can be drawn from outside of the enclosure One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure as shown in Figure 4 The size of each opening free area is determined by the total BTUH input of all gas utilization equipment i e water heaters furnaces clothes dryers etc and the method by which the air is provided The BTUH input can be found on the ...

Страница 9: ...r supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may require larger openings to achieve the required minimum free area Screens must not be smaller than 1 4 mesh If the free area through a particular design of louver or grille is known it should be used in calculating the specified free area...

Страница 10: ...ng water heater be sure to use the new drafthood supplied with the water heater Figure 9 Drafthood Installation Sheet Metal Screws four provided Drafthood Jacket top Install the drafthood with the four screws provided Legs Slots Slots Legs Vent Pipe Size It is important that you follow the guidelines in these instructions for sizing a vent pipe system If a transition to a larger vent size is requi...

Страница 11: ...erminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Gas vents must be supported to prevent damage joint separation and maintain clearances to combustible materials Figures 11 and 12 IMPORTANT This gas vent must be terminated in a vertical position to facilitate the removal of the burnt gases An unused chimney flue or masonry enclosure m...

Страница 12: ...t line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperature and pressure relief valve must be installed in the opening marked Temperature and Pressure T P Relief Valve on the water heater A discharge line must be added to the opening of the T P Relief Valve Follow the instructions under T...

Страница 13: ... the requirements for Relief Valves and Automatic Shut off Devices for Hot Water Supply Systems ANSI Z21 22 The function of the temperature and pressure relief valve is to discharge water in large quantities in the event of excessive temperature or pressure developing in the water heater The valve s relief pressure must not exceed the working pressure of the water heater as stated on the data plat...

Страница 14: ... water outlet pipe Special Applications Combination Space Heating Potable Water System Some water heater models are equipped with inlet outlet tappings for use with space heating applications If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed The unit must be set to standard mode See Operating the Tempe...

Страница 15: ...s for possible gas leaks Correct any leak found Important Information About Your Water Heater This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor ignition incident New technology used in meeting these standards makes this product less tolerant of installation errors or improper installation environments Please review the following info...

Страница 16: ...s completely filled with water before lighting the pilot Check the data plate near the gas control valve thermostat for the correct gas Do not use this water heater with any gas other than the one listed on the data plate If you have any questions or doubts consult your gas supplier or gas utility company Explosion Hazard Replace viewport if glass is missing or damaged Failure to do so can result ...

Страница 17: ...rson Figure 17 Match Relief Opening Drafthood Figure 18 Flame Characteristics Tips may have a yellow tint Yellow inner cones are satisfactory Correct flame soft blue Water Temperature Regulation The thermostat is adjusted to the pilot position when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred starting point ...

Страница 18: ...Failure 6 Flashes Indicates Upper Sensor Failure 7 Flashes Indicates Electronic Control Failure 8 Flashes Indicates Valve Failure Continuous Solid Flash indicates system shutdown NOTE If the pilot lights but will only stay lit with the knob depressed in the pilot position look for the following status light codes 6 Second Solid Light followed by 4 Flashes The unit will not relight because it detec...

Страница 19: ...vice and Support Department for service information at 1 877 817 6750 3 Inspect your installation for any problems with venting or combustion air 4 Reset the thermal switch by depressing the small button in the center of the thermal switch A high temperature limit switch or ECO Energy Cut Off in the tank is used to shut off the unit if the water temperature exceeds 180 F 83 C The ECO is a single u...

Страница 20: ...supplies are not obstructed Build up of soot and carbon on the main burner and pilot burner Check for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the water heater After servicing this water heater check to make sure it is working properly See Operating Your Water Heater sectio...

Страница 21: ...d manifold tube at the gas control valve thermostat Figures 22 23 6 Grasp the manifold tube and push down slightly to free the manifold tube pilot tube and thermopile 7 Carefully remove the manifold assembly from the combustion chamber NOTE Be sure not to damage internal parts Removing the Burner from the Manifold Assembly Natural Gas Burner Low Nox 1 Take off the burner by removing the two 2 scre...

Страница 22: ...Assembly Page 23 Figure 25 Two Piece Wire Connector Assembly Thermopile Connector Two Piece Wire Connector Pilot Tube Igniter Wire Retainer Clip Burner and other fittings not show for clarity Manifold Door Figure 26 Pilot Assembly Pilot Assembly Thermopile Connector Igniter Connector Thermal Switch Connectors Pilot Thermopile External Inspection Cleaning of the Flame trap Inspect the wrap around f...

Страница 23: ...re 28B 4 Inspect the door gasket and make sure there is no fiberglass insulation between the door gasket and the combustion chamber 5 Replace the two screws which secure the manifold assembly door to the combustion chamber Tighten securely There should be no space between the gasket part of the manifold door and combustion chamber IMPORTANT Do not operate the water heater if the door gasket does n...

Страница 24: ...ions Bubbles forming indicate a leak Correct any leak found If additional information is required contact the Service Department at 1 877 817 6750 TEFLON is a registered trademark of E I Du Pont De Nemours and Company 5 No leaks at pilot and manifold connection 6 Manifold door screws securely tightened 7 Depress the button on the thermal switch 1 Manifold door gasket properly sealed 2 Viewport not...

Страница 25: ...iping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See Closed System Thermal Expansion THERMOSTAT FAILS TO SHUT OFF 1 Thermostat not functioning properly 2 Improper calibration 1 Replace thermostat 2 Replace thermostat COMBU...

Страница 26: ...ng Refrigeration authorized service provider to correct the combustion air supply ventilation issue Correct size of openings to allow sufficient air NO YES YES YES NO Check the vent system for restrictions obstructions and check the vent termination height Refer to the Installation Instructions section of this manual for specific requirements NO Section C Pilot light will not remain lit Contact Cu...

Страница 27: ... PILOT ASSEMBLY KIT Natural Gas 13 BURNER Natural Gas Low Nox 14 MANIFOLD DOOR ASSEMBLY Natural Gas Low Nox 15 TWO PIECE WIRE CONNECTOR WITH RETAINER CLIP 16 MANIFOLD DOOR GASKET 17 VIEWPORT ASSEMBLY 18 THERMISTORS Pictured on next page When ordering repair parts always give the following information 1 Model serial and product number 2 Type of gas 3 Item number 4 Parts description Repair Parts Lis...

Страница 28: ...opile two piece wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 15 Contains two piece wire connector and retainer clip Item 16 Contains manifold door gasket Item 17 Contains viewport Item 18 Contains replacement thermistors Item 18 WHIRLPOOL FLAME LOCK DESIGN and FLAME LOCK are trademarks of Whirlpool U S A 2006 Whirlpool Corporation All rights reserved...

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