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GLASS DISHWASHER

WD-6, WD-7

WD-6 DUPLUS, WD-7 DUPLUS

(original documentation)

Read the manual before using the machine!

Installation and user manual

S/N:(En)

Valid from: 202202

Rev.: 2.0

Содержание WD-6

Страница 1: ...GLASS DISHWASHER WD 6 WD 7 WD 6 DUPLUS WD 7 DUPLUS original documentation Read the manual before using the machine Installation and user manual S N En Valid from 202202 Rev 2 0 ...

Страница 2: ......

Страница 3: ... Risk of crushing 7 2 5 3 Risk of slipping 7 2 5 4 Sounds 7 2 6 Cleaning the machine 7 3 Installation instructions 8 3 1 General information 8 3 2 Requirements for the installation site 8 3 2 1 Lighting 8 3 2 2 Ventilation and ambient temperature 8 3 2 3 Power supply 9 3 2 4 Water 9 3 2 5 Drain waste pipe 9 3 2 6 Space for servicing 9 3 3 Transport and storage 10 3 3 1 Unpacking 10 3 3 2 Recycling...

Страница 4: ... 4 1 1 Machine design 30 4 1 2 Preparations before filling 32 4 1 3 Filling and heating the machine 33 4 2 Washing 35 4 2 1 Positioning of dishware in baskets 35 4 2 2 Tilting of the washing basket during the final rinse 35 4 2 3 Setting Heavily soiled and Normal washes WD 7 and WD 7 DUPLUS 36 4 2 4 Selecting a programme 36 4 2 5 Changing the washing temperature and washing time 37 4 2 6 Washing 3...

Страница 5: ...ine is doing The machine s various temperatures and any alarms are also shown The capacity requirements of the machine can be found in the TECHNICAL DATA chapter The electronics in the machine are RoHS compatible Before the machine is started up and used the following points should be observed The SAFETY INSTRUCTIONS chapter must be studied carefully before commissioning the machine Installation o...

Страница 6: ...static electricity wristband must be used when handling the electronics at all times This symbol explains the right way to perform a task in order to prevent poor results and or damage to the machine This symbol identifies recommendations and hints to help you get the best results when washing to increase the machine s lifespan and reduce the risk of emergency shutdown This symbol explains the imp...

Страница 7: ...otection class 5 Voltage 6 Number of phases with or without neutral 7 Frequency 8 Main fuse 9 Motor output 10 Electrical heating output 11 Max output 1 3 Checking that the machine and manual correspond Check that the type description on the rating plate corresponds with the type description on manual cover page If manuals are missing it is possible to order new ones from the manufacturer or the lo...

Страница 8: ... s documentation 4 Year of manufacture of the product 5 The EU Directives with applicable provisions to which all the machines special machines and accessories comply 6 Harmonised standards for the Directives specified and which the machines special machines and accessories meet wherever relevant 7 Model designation and serial number of the machines special machines and accessories the document ap...

Страница 9: ... in accordance with local and national rules in effect for such work with water and drainage systems electricity ventilation and steam To ensure electrical safety components must only be tested when installed in their normal place in the machine We recommend that the work is performed by the manufacturer or one of the manufacturer s authorised service companies To further improve safety during ins...

Страница 10: ...me of preventive care and maintenance For authorised service companies please see www wexiodisk com or contact Wexiödisk AB The regular checks described in the manual must be carried out in accordance with the instructions 2 2 Transport Handle the machine with care during unloading and transport there is a risk of it tipping over Never lift or move the machine without using the wooden packaging to...

Страница 11: ...ving parts before during and after washing Be careful therefore to avoid crushing injuries In connection with service or repairs that require the hood to be open it must be secured by means of a prop for example 2 5 3 Risk of slipping The floor should be kept clean and dry to eliminate any risk of slipping Mop up any water and leftover food that has been spilt 2 5 4 Sounds The machine is not silen...

Страница 12: ...nected to a WD 6 7 it should have software version 4 7 or newer and if it is being connected to a WD 6 7 DUPLUS the software version should be 2 5 or newer If you are using an earlier software version this should be updated The level pipe in the dishwasher has been replaced with a bottom filter 3 2 Requirements for the installation site 3 2 1 Lighting In order to ensure the best possible working c...

Страница 13: ...ulations The machine s capacity requirements are stipulated in TECHNICAL SPECIFICATIONS 3 2 5 Drain waste pipe There must be a drain pipe with an effective trap for the machine s waste water and for water used for rinse cleaning The machine s capacity requirements for drainage are stipulated in TECHNICAL SPECIFICATIONS 3 2 6 Space for servicing A 1 metre area should be left clear in front of the m...

Страница 14: ...nderneath the machine can be damaged A Pumps B Spacers If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 3 1 Unpacking Check that all parts have been delivered by comparing them with the delivery note Remove the packing material Inspect the machine for any transport damage 3 3 2 Recycling Packaging must be sent for destruction or recycl...

Страница 15: ...ed and that outgoing electrical circuits from the machine are non live Remove the protective plastic on the sides which are to be stood against a wall The distance between the wall and machine should be at least 20 mm If the machine is to be corner loaded it must be positioned with the control panel furthest away from the wall Place the machine in position and check that it and any accessories are...

Страница 16: ...PLUS 1 Electrical connection 2 Hot water connection 3 Demi water connection 4 Water outlet for detergent or water connection from below 5 Drain waste pipe connection 6 Plugged hole for detergent hose 7 Bleed screw for lifting cylinder on machines with an automatic hood option In the following chapter figures are given in brackets to clarify what needs to be done These numbers refer to image and li...

Страница 17: ...led on the incoming lines It is important that the water supply has sufficient pressure to ensure the correct flow of water to the machine The required water flow and pressure can be found in the TECHNICAL SPECIFICATIONS If the water pressure is too low a booster pump must be fitted The hot water pipe is connected at 2 and the demi water is connected at 3 If the machine is connected with a hose th...

Страница 18: ...ve the water level Ensure that the drain connection is kept in place by using e g cable ties in the designated areas Machines with a drain pump option The drain connection C consists of a spiral hose which is connected to the machine s drain pump The drain must run to a washing up sink D where the opening must be at least 25mm above the washing up sink Machines connected to WD PRM 6 7 option See a...

Страница 19: ...on 1 Close the hood 2 Loosen the hose connection of the first air cylinder approx 2 3 turns using a 13 mm box wrench 3 Keep the hood in the closed position Press the up button Check that only water and no air comes out of the hose connection Otherwise repeat the procedure 4 Tighten the hose connection with the hood still in the lower position 5 Repeat the same procedure with the second cylinder ...

Страница 20: ...3 0663 There is a plugged hole for a detergent hose on the back and end of the machine 6 The detergent hose is connected to the pipe E at the top of the chemical washing tank on the right hand side see the figure below There is a connection nipple in the pipe F If detergent paste is being used the connection nipple must be removed and the hose connected directly to the pipe E If liquid detergent i...

Страница 21: ...in the tank F Connection nipple G Marking in bottom of tank for measuring cell For information about electrical connections see the wiring diagram If equipment for a different type of detergent is used it should preferably be put on the wall behind the machine to avoid holes being drilled unnecessarily in the machine The machine can also be equipped with detergent and drying agent equipment via ex...

Страница 22: ... than 1 5A The ADJUSTMENT INSTRUCTIONS chapter in the service manual describes when and how the relays must be switched on see section Setting options for relay 9 J71 and relay 11 J73 Relay 9 J71 Dead closing function 230V 400V machine To use the closing function without a power supply follow these instructions Disconnect the blue 0 75mm wire from connector N1 or N2 in the electrical cabinet to co...

Страница 23: ...ay 11 J73 230V AC version 230V 3 phase machine To connect a 230V AC power supply to the contact follow these instructions If a 230V AC version of J71 is fitted Connect J71 105 to J73 104 using a black 0 75mm wire If J71 is not fitted or is not a 230V AC version Connect a black 0 75mm wire from connector X10 to contact J73 104 Connect the equipment to be controlled between contact J73 103 and conne...

Страница 24: ... all four feet so that they are in full contact with the floor Use a spirit level Fill the machine Lift the basket conveyor 3 up and down and adjust the front legs until the basket conveyor is in the middle of both supports 1 and 2 The legs must be adjusted in pairs if any further adjustment is required to the side forwards or backwards Glas_47747 ...

Страница 25: ...202202 Installation instructions 21 3 5 8 Condensation unit with heat recovery through the heat recovery unit option Always use cold water connection if the machine has a condensing unit B Condensing unit B Kondens_Glas ...

Страница 26: ... bracket 2 with screws 3 during transport Remove the screws The screws used to fit the condensation unit on the machine are screwed into the mounting points on top of the machine 1 Remove the screws 5 Remove the cover plate 4 Lift up the condensation unit 5 and fasten it to the machine at 1 using the five screws and the flange provided Fasten the condensation unit to both brackets 2 with the screw...

Страница 27: ...and washers with the longer M4 screws and the larger washers provided The steam hood 2 is fastened to 1 using these screws Screw one bracket 3 firmly to the wall behind the machine The other bracket must be put in the corresponding position on the back of the steam hood Two holes 7 mm in diameter must be drilled through the plate Screw both the brackets 3 together with the screws washers and nuts ...

Страница 28: ...s options normally place no specific requirement on the installation 3 6 1 Sinks and conveyors The machine can be positioned so that it can be straight loaded or corner loaded Depending on the position chosen the removable side support 4 on the basket conveyor must be positioned as shown in the figures below Position of the side support 1 Dishwasher 2 Sink 3 Basket conveyor 4 Side support Detail o...

Страница 29: ...5 mm holes through the sink connection and the machine approx 100 mm from each outer edge Countersink the holes Seal with silicone between the connection and the machine Secure the sink with countersunk M4 screws grommets on the outside surface and nuts Alternatively you can secure the sink to the wall with wall brackets Use a spirit level to check that the sinks are horizontal and adjust the heig...

Страница 30: ...e opened The legs on the sink connected to the front of the machine must be at least 300 mm away from the machine to allow the machine to be accessed for servicing 1 Water connection 2 Electrical connection 3 Floor drain 4 Legs Attach the sink connection to the machine and then adjust Seal with silicone between the connection and the machine Secure the sink to the wall with wall brackets Use a spi...

Страница 31: ...Turn on the power switch and any circuit breakers Close the hood Fill the machine with water in accordance with the manual N B WD 6 7 DUPLUS Check the non return valve located after the booster heater if the machine does not fill Bleed the hood lifting cylinder option as per the manual Check the final rinse flow during filling WD 6 7 The machine will fill in two minutes and 15 seconds at the corre...

Страница 32: ...nal check Empty the machine and turn off the power using the power switch Re tighten all connections on contacts and any circuit breakers Set all the circuit breakers to the ON position Display the maintenance instructions supplied with the machine 7 Train and inform personnel concerning Washing Care daily weekly and other frequencies Recommendation for annual service 3 8 Documentation For correct...

Страница 33: ... performed After completed washing In the event of error messages and troubleshooting The use of the machine is dependent on how the machine is equipped If the machine will not be used for a longer period the power to the machine should be turned off using the power switch the water supply turned off and machine should be left open The machine can also be connected to a WD PRM6 7 The procedure for...

Страница 34: ...Glasstilt Rev 2 0 202202 Operating instructions 30 4 1 Before washing 4 1 1 Machine design ...

Страница 35: ...after washing 7 Programme button for the standard glasses wash programme P2 In shut off mode the software version number can be displayed by holding down this button 8 Programme button for the wine glasses wash programme P3 This button is used in shut off mode to start internal rinsing when the cleaning programme is used to clean the machine 9 Button to switch the power on or off This button is al...

Страница 36: ...That removable parts are in place level pipe 12 tank filter and cover plates 13 The rubber sleeve 11 must seal against the base plate Including drain filter on machines with a drain pump 22 On DUPLUS machines filter for recirculating rinse 23 Check that the lower washing arm 16 can rotate freely The amount of detergent and drying agent That the stopcock for the water to the machine is open That th...

Страница 37: ...t not be used for pre treating the dishware Only detergent and drying agent intended for industrial machines may be used If using liquid detergent and drying agent the same make and type of detergent and drying agent should be used If the machine is equipped with a condensing unit a detergent formulated for aluminium should be used and dishware should be removed from the machine as soon as the was...

Страница 38: ...e has been reached Once the correct temperature has been reached the washing pump will start and run for a short period to mix the detergent WD 6 DUPLUS and WD 7 DUPLUS Switch on the power using the 0 1 button 9 on the panel Close the hood On machines with automatic hood lift the hood is closed by pressing button 5 The filling and heating process will begin The display 2 shows two dashes until the...

Страница 39: ... with an elevation frame and dividers Washing baskets adapted for glass washing 4 2 2 Tilting of the washing basket during the final rinse The knob 19 is used if the washing basket is to be tilted during the final rinse Turn the knob 19 towards symbol A if tilting of the basket is desired during the final rinse The figure shows a tilted basket 19 310266 A ...

Страница 40: ...ere is increased washing pressure from the lower washing arm 4 2 4 Selecting a programme The control panel has three programme buttons beer glasses P1 Standard glasses P2 and wine glasses P3 Beer glasses P1 Standard glasses P2 Wine glasses P3 The washing temperature and chemical washing time for each programme is set on delivery The operator can change these values if required The programme Standa...

Страница 41: ... be set to service mode when the operator needs to change a value This is done using the control panel The values that can be changed flash The displays and buttons have different functions than when the machine is in normal operating mode The panel s functions in service mode WD 6 and WD 7 Programme Chemical washing time Rinsing temperature Total programme time Beer glasses P1 1 0 min 65 C 1 2 mi...

Страница 42: ... show two horizontal dashes and the machine will be in shut off mode Hold the 0 1 button 9 down for approx 3 seconds until the top display 2 shows 0 0 When 0 0 appears on the display 2 the machine is in service mode Press the button for Beer glasses P1 6 The top display 2 will now show 01 the first row number in the table The bottom display 4 shows the set washing temperature flashing only values ...

Страница 43: ... 2 will light up when the recirculating rinse is taking place Once the rinsing phase starts the symbol 3 lights up If the final rinse water has not reached the correct rinse temperature once rinsing starts the symbol 3 flashes and the machine continues washing until the rinsing water has reached the correct temperature Do not open the hood until the programme has finished If the hood is opened dur...

Страница 44: ...ts both detergent and drying results of the dishware The hardness level of the water affects the consumption of detergent Contact the detergent supplier Temperatures At incorrect temperatures the dishes will not be clean Contact a service technician if you need to change the set values Programme selection Programme with too short a washing time selected Choose a programme with a longer washing tim...

Страница 45: ...nd refit the tank filters and cover plates 13 Close the hood on machines with automatic hood lift the hood is opened closed with the button 5 and the machine is refilled Check that the final rinse symbol 3 is lit Machines with a drain pump option N B The hood must be open while the drain pump is running and the Beer glasses button P1 6 is used to start and stop the drain pump Check that the machin...

Страница 46: ...aning method may damage the machine The following points must be observed Do NOT use steel wool as it will cause corrosion to form on the machine If detergent is used it must not contain abrasives Detergents containing abrasives will damage the stainless steel panels The exterior of the machine must not be hosed Water can enter the machine and damage the control panel and electrical equipment Pres...

Страница 47: ...e out the filters 13 Drain the washing tank by removing the level pipe 12 Press button 0 1 9 Close the hood Press the button Wine glasses P3 8 The display 2 shows SC and the internal cleaning process starts The display 4 shows the remaining cleaning time When the cleaning process is finished both the displays show two horizontal dashes Open the hood Check that the washing and rinsing nozzles 15 17...

Страница 48: ...isplay 2 and the drain pump starts It stops automatically after a set period The display 4 shows the remaining run time for the drain pump Once the machine has been emptied close the hood Press the button Wine glasses P3 8 The display 2 shows SC and the internal cleaning process starts The display 4 shows the remaining cleaning time After the cleaning process has finished and the water has been em...

Страница 49: ...mponents after washing Emptying the recirculating rinse tank The tank for the recirculating final rinse is emptied during the cleaning programme which is started with button Wine glasses P3 Note that emptying is necessary when you want to unscrew and clean the filter because otherwise the water from the tank will spill out onto the floor ...

Страница 50: ...e internal rinsing will start and the tank for the recirculating rinsing will be emptied The lower display shows the remaining rinsing time When rinsing has finished the hood opens automatically if the machine has an automatic hood lift the panel goes out and the machine is powered off Note It is important to run the cleaning programme with button Wine glasses P3 to drain the recirculating rinse t...

Страница 51: ...he machine has been emptied close the hood Press the button Wine glasses P3 8 The upper display 2 shows SC and internal rinsing starts The lower display 4 shows the remaining rinsing time When rinsing has finished and the rinsing water has been drained the hood opens automatically if the machine has an automatic hood lift the panels go out and the machine is powered off Note It is important to run...

Страница 52: ...e hosed Water can enter the machine and damage the control panel and electrical equipment 4 3 5 Cleaning each week or as required If the information message IF10 is shown in the display weekly cleaning needs to be performed In addition to the daily cleaning measures clean the machine as per these instructions Remove the wash arms Loosen the lock nut B in the centre of the washing arm and remove th...

Страница 53: ... the cover C does not need to be screwed tight Removing fitting the filter A Filter housing B Filter C Cover Note that the tank for recirculating rinse water should not be full when the filter is unscrewed or water will spill out into the dishwashing room 4 3 6 Cleaning in the event of an alarm or 1 time year The machine s condensing battery option should be cleaned at least once a year Remove the...

Страница 54: ...ber sleeve has not been damaged Replace the sleeve if it is damaged The water stopcock is closed Open the stopcock Er02 It has taken too long for the machine to heat up compared with the previous time The alarm can be reset by pressing 0 1 on the panel Contact service personnel if the alarm recurs Er04 Faulty temperature sensor Contact service personnel Er05 Faulty temperature sensor Contact servi...

Страница 55: ...rm recurs Er32 Non return valve for final rinse is faulty WD 6 7 DUPLUS The alarm can be reset by pressing 0 1 on the panel Contact service personnel if the alarm recurs Er33 Non return valve for recirculating rinse is faulty WD 6 7 DUPLUS The alarm can be reset by pressing 0 1 on the panel Contact service personnel if the alarm recurs IF34 The detergent alarm The alarm can be reset by pressing 0 ...

Страница 56: ...lls slowly The rinse pipe nozzles are blocked Clean the wash nozzles The machine does not stop filling The level pipe is not in place Fit the level pipe The level pipe s rubber sleeve is not sealing against the bottom plate Adjust the level pipe Check that the rubber sleeve has not been damaged Change the rubber sleeve if it is damaged The hood is not opened closed properly Air has got into the sy...

Страница 57: ...o short a washing time selected Choose a wash programme with a longer washing time Dirt has dried on the dishware to be washed Soak the dishware before washing The dishware is incorrectly positioned in the baskets Use the correct type of washing basket and accessories to ensure that the dishware is correctly positioned Detergent and drying agent of another make than usual are used Use the same mak...

Страница 58: ...W 0 58 0 58 Return pump recirculating tank kW 0 045 0 045 Booster heater kW 12 12 9 9 Tank heater kW 1 8 1 8 5 4 5 4 Booster pump kW 0 58 0 58 0 58 0 58 Drain pump kW 0 04 0 04 0 04 0 04 Heat recovery fan kW 0 13 0 13 0 13 0 13 Heat recovery fan flow m hour 250 250 250 250 Heat recovery cooling surface m 12 12 12 12 Tank volume chemical wash tank litres 50 50 45 45 Tank volume recirculating rinse ...

Страница 59: ...g time Beer glasses P1 min 1 2 1 2 1 4 1 4 Total washing time Standard glasses P2 min 1 2 1 2 1 4 1 4 Total washing time Wine glasses P3 min 2 2 2 2 2 4 2 4 Max capacity baskets hour no 50 36 50 36 50 36 50 36 Water consumption rinsing programme l 2 5 4 2 5 4 1 1 5 1 1 5 Sound pressure level LPA dBA Normal load Heavily soiled loads 60 62 60 60 62 60 Sound power level LWA dBA 72 74 72 72 74 72 CONN...

Страница 60: ...stilt Rev 2 0 202202 Technical specifications 56 option Including packaging SIZE AND WEIGHT FOR TRANSPORT WD 6 WD 6 DUPLUS WD 7 WD 7 DUPLUS Size LxWxH mm 765x710x1560 765x805x1650 Weight kg 115 140 125 150 ...

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