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Version 10.12.2019

 

 WERAC Elektronik GmbH

 

 

 

page 17 

during safety mode 2, always bypassing is activated. This particularity must be considered in 
the risk assessment. See also the safety guidelines at the end of chapter 6.11.5. 
 
As soon  as one  contact  of  the  active  contact  pair opens,  it  is  checked  if  the  second  contact 
pair  was  closed  correctly  and  another  safety  mode  is  requested.  If  so  the  safety  mode  is 
passed to the one related to the other contact pair, if not the current mode is stopped and the 
light grid guarantees the safety function. 
 
The reduced resolution mode can be activated and deactivated both in OSSD off mode (when 
the  light  grid  is  interrupted)  and  in  normal  mode  when  the  light  grid  is  unobstructed.  The 
blanking function will only effect the light grid in normal mode. 
 

6.11.7.2 After power ON 

A  special  function  is  included  in  the  reduced  resolution  mode  after  power  ON.  After  system 
start and the system self-tests the mode reduced resolution is activated directly if the function 
is selected, i.e. both contacts of contact pair 1 are closed/ switched ON.  
 
Once the reduced resolution is activated the same monitoring sequences and operations are 
carried out as described in 6.11.7.1. 
 

Caution, risk of injury

 

When using the switched reduced resolution, in particular the special function after power on it 
must be ensured that an accumulation of faults does not lead to a loss of the safety function 
for reaching the performance level PL e, category 4 in accordance with EN ISO 13849-1. For 
this  reason,  appropriate  measures  must  be  taken  on  the  application  side,  which  may  also 
include fault exclusions (e.g. at the switches). 
 

Caution, risk of injury

 

When using the function reduced resolution the  lines specified for bypassing  were no longer 
evaluated,  when  contact  pair  1  is  closed.  The  guarded  area  then  is  reduced  by  the  blanked 
lines. In the bypassed areas no monitoring takes place. I.e. only when hazards in the blanked 
areas can be excluded by using other measures, e.g. a locked and monitored rolling door and 
a restart lock, the use of reduced resolution is permitted. 
 

Caution, risk of injury

 

When  using  both  functions  (blanking  and  bypassing)  in  mode  2  it  must  be  ensured  that  the 
different  priorities  of  the  functions  were  considered  in  the  risk  assessment  and  the  passing 
from one function to the other does not generate a hazardous situation.  
 

6.11.8  Operation with Fixed Blanking 

If mode  3  has  been  defined  in  the  teach-in  procedure,  fixed  blanking  is  permanently  active. 
This means that the selected lines are always blanked and must be interrupted at all times to 
enable the OSSDs. 
 

Caution, risk of injury

 

When using both functions (fixed blanking and bypassing) it must be ensured that the different 
priorities  of  the  functions  were  considered  in  the  risk  assessment  and  the  passing  from  one 
function to the other does not generate a hazardous situation. 
 
 

Commissioning and regular inspections 

The commissioning  engineer must have all the requisite information on the machine and the 
mounted  ESPE  (ESPE  =  electro-sensitive  protective  device,  in  this  case  SAFETY  40  safety 
light curtain with WGN 100 or WGN 110 control unit) available. The inspection must extend to 
the perfect interaction of the ESPE with the controller of the power-driven machinery and the 
setup in compliance with these safety regulations. With all inspections always check the safety 
guidelines of the machine manufacturer (e.g. the manufacturer of the presses). 
 

Содержание SAFETY 40

Страница 1: ...Version 10 12 2019 Safety Light Grids and Multibeam Safety Light Barriers Technical Description...

Страница 2: ...L e safety category 4 of EN ISO 13849 1 2008 resolution 14 mm finger guard 30 mm finger guard or 40 mm hand guard Width of guarded area with resolution 30 mm or 40 mm 0 6 m or 3 10 m with 14 mm resolu...

Страница 3: ...n the control unit and visually indicated for the user in the emitter The light grid is in the OFF state after power supply ON or a light barrier interruption This is indicated by the red LED Provided...

Страница 4: ...100 see fig 1 connection A1 A2 normally open contact security output relay A OSSD 1 connection A5 A6 normally open contact security output relay B OSSD 2 connection A3 A4 normally closed contact e g m...

Страница 5: ...unit to emitter or receiver 10 m with UL listed cables 15 m with VDE 0472 804 cables Table 4 4 Diagram of connections The sequential switching has to conform the risk evaluation of the machinery Our...

Страница 6: ...r varistor 5 1 Proposed wiring diagram for control unit WGN100 WGN 110 to Performance Level PL e Category 4 according to EN ISO 13849 1 on power driven machinery PDM with start up test and restart loc...

Страница 7: ...d EN 999 ISO 13855 and the type C standards of the corresponding machinery Operation e g in the following areas of operation is possible Operating machines for the chemicals rubber and plastics indust...

Страница 8: ...m Example A machine with a braking time of 100 ms is equipped with a light grid ESPE with a resolution of 30 mm and a response time of 20 ms C 8 30 14 mm 128 mm S 2 m s 100 ms 20 ms 128 mm 240 mm 128...

Страница 9: ...s of 1 2 or 3 passive components green If the result of the risk evaluation is such that protective devices have to be used with several single beams they must be positioned at a distance obtained usi...

Страница 10: ...label on the emitters and receivers In the case of cascades the response time is dependent on the total number of lines in all light grids The following applies tR cascade tRG tRL total It is not val...

Страница 11: ...of 1 or max 2 deflector mirrors 6 8 Optical bypassing To prevent optical bypassing a minimum distance A of the optical axis to reflective surfaces must be complied with Read off the value in the diagr...

Страница 12: ...vers The procedure for alignment of the emitter and receiver elements is described in the following section a The emitters and receivers are mounted as described under 6 9 Ensure that the longitudinal...

Страница 13: ...rupted off grid ready for activation external restart lock enabled off grid ready for activation Less light reserve in relation to calibrated reference off light grid active and free Less light reserv...

Страница 14: ...light grid LG If an operating mode with bypassing the light grid was selected in the alignment mode the safety function of the light grid can be bypassed with contact pair 1 and 2 in mode 1 and 3 byp...

Страница 15: ...green OSSD ON as soon as the start release is activated and the light grid is free 7 In normal operation in mode 1 the DIP switch is set In mode 2 as AOPD with additional function reduced resolution...

Страница 16: ...be open Both contacts of a contact pair must close within a time slot of one second Only the contact pair which fulfills this requirement activates the overriding The second contact pair now cannot i...

Страница 17: ...t the switches Caution risk of injury When using the function reduced resolution the lines specified for bypassing were no longer evaluated when contact pair 1 is closed The guarded area then is reduc...

Страница 18: ...SichV nature scope and times for regular inspections must be determined by the user for the specific work equipment Furthermore the qualifications and requirements e g technical expert or professional...

Страница 19: ...ion code for standard light grid with 14 30 and 40 mm resolution W G x x x x x x x x x 0 Examples for emitters standard design with 14 mm resolution System length Type designation code Overall length...

Страница 20: ...4 1 ms 208 2 mm results at a 14 mm resolution see Section 6 2 and S230 336 2 mm at a 30 mm resolution The dimension for the height of the section with a 14 mm resolution is calculated as follows mm 26...

Страница 21: ...mm No of lines NL Response time tR in ms 1085 WLS 4108A 080 0 1123 1200 80 15 18 3 1080 WLS 4108A 100 0 1118 1200 100 12 17 8 1070 WLS 4107A 120 0 1108 1200 120 10 17 5 760 WLS 4076A 150 0 798 900 150...

Страница 22: ...listing Depending on the mounting type for rail mounting number of retainer blocks WHK1 number of angle brackets WHW1 or number of hinge brackets WSH1 for end piece mounting number of mounting bracke...

Страница 23: ...00 2 Fig 15 Control unit WGN 110 0 168 DIP S1 115 7 Aufschnappteil f r TS 35 45 132 Empf Sender Start Ausg nge Netz gr n gelb rot RJ 45 RJ 45 Typenschild 10 20 16 168 DIP S1 115 7 Aufschnappteil f r T...

Страница 24: ...AC Elektronik GmbH Fig 16 Retainer block WHK1 Left Fig 17 Angle bracket WHW1 for fixing the retainer block Right Fig 18 Mounting bracket WHW2 for fixing the head pieces Fig 19 Hinge bracket WSH1 10 22...

Страница 25: ...Emitter 30 mm resolution with 2 lenses per 50 mm module The 14 mm resolution has 5 lenses per 50 mm module Resolution 40 mm has one lense per 35 mm module In the case of cascading the connection on th...

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