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EN

4

Introduction

1.  Introduction

1.1  General Information Regarding this Document 

This document is intended to serve as a set of operating instructions for personnel which has been authorized and 
commissioned by the machine manufacturer or operating company to connect the safety device, integrate it into 
the machine, start it up, configure it and maintain it in accordance with the specified stipulations.
Due to the fact that they describe the operation of a safety device, these operating instructions are of a binding 
nature.
The wenglor safety device with the designation “Light Array” is described in these operating instructions.

1.2  Function and Use for Intended Purpose 

The light curtain monitors the safety field between the transmitter and the receiver. If the safety field is penetrated 
by an obstruction, a switching command is triggered. This switching command may prevent initialization of a haz-
ardous machine motion, or may stop an action which has already been started.
Use of the light curtain is only permissible if:

 

• Hazardous motion can be stopped by electrical means using the light curtain’s safety output

 

• Adequate detection of possible obstruction is assured with existing resolution

1.3  Brief Explanation of Function- and Operating Modes

Cascading

Safety devices can be series connected such that they all drive a single safety output in order to monitor several 
safety fields simultaneously. Cascaded safety devices demonstrate the same performance characteristics as a 
single safety device.

Contactor Monitoring

An operating mode for which switching performance of the contacts at an external relay is dynamically monitored. 
The contacts must close fully within a specified period of time.

Fix Blanking

This operating mode is required for applications including objects which continuously protrude into the safety 
field, thus interrupting specific light beams originating from the safety light curtain. Intrusions into any other point 
within the safety field cause the output to switch and stop hazardous motion.

Reduced Resolution

This function reduces the resolution electronically. Thus objects that are smaller than the selected resolution don’t 
deactivate the safety output. The function can also be used to prevent machining chips from interfering with cor-
rect functioning of the Safety Light Array.

Restart Inhibit

A function which prevents a machine from starting up automatically after it has been switched on. The machine 
can only be enabled by activating an acknowledgement key.

Safety Operating Mode

In this operating mode, the switching outputs are disabled when the safety field is penetrated. The switching out-
puts are automatically enabled after penetration of the safety field is ended.

Safety Output – OSSD (Output Signal Switching Device)

The output of the contactless safety device which is connected to the machine controls. The safety output is deac-
tivated when the safety field is interrupted.

Signal Output

A semiconductor output for auxiliary functions without safety monitoring.

Содержание SB4-I

Страница 1: ...Original operating instructions Available as PDF version only Status 22 05 2019 Version 10 www wenglor com EN SB4 I Safety Light Array Operating instructions...

Страница 2: ...ngst Several Light Barrier Systems 13 4 Connection and Installation to the Machine 14 4 1 Installation 14 4 2 Connection to the Machine 15 4 3 Default Settings 16 5 Light Array Operation 17 5 1 Settin...

Страница 3: ...s of the Safety Device 45 10 Environmentally Sound Disposal 46 11 Dimensions and Weights 47 11 1 SB4 50IE050C1 SB4 50IS050C1 47 11 2 SB4 40IE080C1 SB4 40IS080C1 48 11 3 SB4 30IE090C1 SB4 30IS090C1 49...

Страница 4: ...ly Cascaded safety devices demonstrate the same performance characteristics as a single safety device Contactor Monitoring An operating mode for which switching performance of the contacts at an exter...

Страница 5: ...ety outputs OSSD remain in the off state Acknowledgement is accomplished by activating an acknowledgment key 1 4 Explanation of symbols NOTE A note draws attention to useful tips and suggestions as we...

Страница 6: ...possible obstruction is assured with existing number of beams and selected beam clearance Use of a type 4 light barrier is permissible 2 2 Features Safety device per EN 61496 1 T V approval Body prote...

Страница 7: ...ay 2 Display 1 Blanking Alignment YE Failure RD OSSD off RD OSSD on GN Enter Button Dip Switch S1 Alignment Blanking LED YE Alignment fix blanking display Failure LED RD Error display OSSD off RD OSSD...

Страница 8: ...xtile machinery Transfer lines assembly lines Packaging machines Woodworking machines 1st example restricting access and securing specific areas Danger Zone Emitter Receiver Top View Side View 2nd exa...

Страница 9: ...danger ous fashion due to other types of light which are used in the respective application e g resulting from the use of cordless controllers on cranes emission due to welding sparks or the effects...

Страница 10: ...g around the safety field at the side as well as stepping over and or under the safety field must be prevented in any case It must be impossible to approach the point of danger without passing through...

Страница 11: ...s retooled set up The response time of the ESPE depends upon the height of the safety field see table Type Designation for Transmitter and Receiver Beam Clearance Number of Beams Number of Individual...

Страница 12: ...30IE090C1 t1 10 ms Approach speed K 1600 mm s Safety clearance Safety clearance S K T C K t1 t2 C 1600 mm s 0 01 s 0 02 s 850 mm 898 mm 3 4 Minimum Clearance to Reflective Surfaces If reflective surf...

Страница 13: ...ssure error free operation of several light barrier systems at a single machine i e several Connector Units with their respective Safety Light Barriers the receiver may only be exposed to light from t...

Страница 14: ...uctions are adhered to the Light Arrays can be mounted as desired e g upside down In order to assure flawless functioning of the Light Array the two matched compo nents transmitter and receiver must b...

Страница 15: ...ntrol Panel Socket Socket Plug Plug Failure RD Normal Operation GN Enter Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3...

Страница 16: ...earth DIP Switch Settings Receiver Serial Communication Cascading Timing Restart Inhibit 8 7 6 5 4 3 2 1 ON OFF Contactor Monitoring Reduced Resolution Fix Blanking S1 4 3 Default Settings The Safety...

Страница 17: ...epends on the distance between transmitter and receiver see table on page 18 If the necessary degree of alignment has been achieved this value must be accepted by means of the Enter key 5 1 1 Using th...

Страница 18: ...s masked see table Degree of alignment against the distance between transmitter and receiver The Safety Array is ready for operation Display at receiver Serial Communication Cascading Timing Restart I...

Страница 19: ...he device is remounted e g change in operating range 5 2 Function Modes 5 2 1 Safety Operating Mode This function type is preselected at the factory When the Safety Light Array is set up in accordance...

Страница 20: ...Inhibit function is combined with the operation mode Fix Blanking or Reduced Resolution first con figure the respective operation mode then activate the function The acknowledgement button has to be m...

Страница 21: ...re RD Normal Operation GN Enter Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3 5 7 8 24 V 0 V Plug Receiver Plug Emitte...

Страница 22: ...itor Free Pin 6 OSSD2 output PLC or relay Pin 7 0 V 0 V supply voltage Pin 8 Earth shield Operational earth Setup Procedure If the function type is combined with an operating mode the operating mode m...

Страница 23: ...ed 200 ms This function only provides for additional safety if positively driven external contactors are utilized 24 V are returned to the contactor monitoring input via an available NC contact at the...

Страница 24: ...Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3 5 7 8 24 V 0 V Plug Receiver Plug Emitter Load Circuit A Load Circuit A...

Страница 25: ...7 0 V 0 V supply voltage Pin 8 Earth shield Operational earth 24 V are returned to pin 5 via an available NC contact in the contactor monitoring mode Setup Procedure If the function type is combined w...

Страница 26: ...ted 5 3 0 2 Principle A fixed object is always located at the same position within the safety field The beams which are obstructed by this object can be blanked There is a limit to the number of beams...

Страница 27: ...s to the point of danger via the object s shadow mechanical curtain Please observe the following The restart inhibit and contactor monitoring functions can be activated as required in the fix blanking...

Страница 28: ...utton Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSSD on GN Dip Switch S1 2 1 3 4 4 2 6 1 3 5 7 8 24 V 0 V Plug Receiver Contactor Monitoring Acknowledge OSSD 1 24 V Safety PLC C...

Страница 29: ...the enter key on the receiver Does 00 appear at the display and does the failure LED blink The Light Array boots and enables the outputs The Safety Light Array is ready for operation Anzeige Empf nger...

Страница 30: ...ctronically reduced resolution is utilized The required resolution is configured by means of teach in with the desired objects Resolution is set such that the objects can pass through the safety field...

Страница 31: ...2 89 Receiver Control Panel Emitter Control Panel Socket Socket Plug Plug Failure RD Normal Operation GN Enter Button Enter Button Failure RD Display 2 Display 1 Blanking Alignment YE OSSD off RD OSS...

Страница 32: ...blanked beams appears at the display and the blanking LED blinks Press the enter key on the receiver Does 00 appear at the display and does the failure LED blink The light barrier boots and enables t...

Страница 33: ...peration mode then activate the function 5 4 1 Principle By interconnecting several receivers they can be linked such that they all act upon a single safety output The Safety Light Array with the same...

Страница 34: ...well except for the last receiver in the series Obstructions at all safety fields or system errors act upon the single common safety output and cause it to switch Individual settings at each given Lig...

Страница 35: ...tion 3 Fix Blanking 2 Contactor Monitoring 1 Restart Inhibit Serial Communication Cascading Timing Restart Inhibit 8 7 6 5 4 3 2 1 ON OFF Contactor Monitoring Reduced Resolution Fix Blanking S1 2 88 8...

Страница 36: ...rn ing indicator lamp isn t possible activated activated Acts upon common output The function affects both safety fields but the warning indicator lamp does not indicate the status of safety field 1 C...

Страница 37: ...e timing DIP switch Press the enter key on the transmitter or interrupt supply voltage to the transmitter The receiver boots yes DIP Switch Settings Receiver Serial Communication Cascading Timing Rest...

Страница 38: ...lso be observed when the relay unit is utilized Both contacts must be used for load cur rent control GEFAHR Response times are increased by 8 ms when the relay unit is used Schematic Diagram Relay Uni...

Страница 39: ...tor Pin 5 socket 1 receiver Terminal 15 24 V Pin 2 socket 1 receiver Terminal 16 unused DIP Switch Settings Receiver Serial Communication Cascading Timing Restart Inhibit 8 7 6 5 4 3 2 1 ON OFF Contac...

Страница 40: ...glor com The instruction cover Creation of various operating profiles Set up of users with various authority levels Safety field visualization Configuration of fix blanking and reduced resolution char...

Страница 41: ...applications can be significantly expand ed through the use of deflection mirrors Deflection mirrors are available in two different vari ants Without housing SLUxxxxV1 With safety column SZ000EUxxxNN0...

Страница 42: ...start Inhibit Contactor Monitoring Cascading 0 1 Activated 2 Activated 3 Activated Activated 4 Activated 5 Activated Activated 6 Activated Activated 7 Activated Activated Activated Control Panel Displ...

Страница 43: ...ol Push enter key receiver 1C 4C Connection to the contactor not duly contactor monitoring activated by mistake Contactor and cabling control Push enter key receiver 1D 4D Connection to slave safety b...

Страница 44: ...stance between transmitter and receiver Press and hold the enter key on the receiver for 1 s The receiver boots and activates the outputs The Safety Light Array is ready for operation yes Improve alig...

Страница 45: ...They serve the purpose of detecting changes to e g over travel time or manipulation of the machine and the safety devices National regulations for occupational health and safety and machine specific...

Страница 46: ...s Disposal Light curtains which are no longer usable must be disposed of in accordance with all respectively valid national waste disposal regulations The light curtains housings are made of aluminium...

Страница 47: ...Array 11 Dimensions and Weights 11 1 SB4 50IE050C1 SB4 50IS050C1 Type Designation Protection Zone Height Weight SB4 50IE050C1 500 mm 1 25 kg SB4 50IS050C1 500 mm 1 25 kg Receiver SB4 50IE050C1 Emitte...

Страница 48: ...Dimensions and Weights 11 2 SB4 40IE080C1 SB4 40IS080C1 Type Designation Protection Zone Height Weight SB4 40IE080C1 800 mm 1 70 kg SB4 40IS080C1 800 mm 1 70 kg Receiver SB4 40IE080C1 Emitter SB4 40IS...

Страница 49: ...Safety Light Array 11 3 SB4 30IE090C1 SB4 30IS090C1 Type Designation Protection Zone Height Weight SB4 30IE090C1 900 mm 1 95 kg SB4 30IS090C1 900 mm 1 95 kg Receiver SB4 30IE090C1 Emitter SB4 30IS090...

Страница 50: ...EN 50 Dimensions and Weights 11 4 Mounting Bracket BEF SET 33...

Страница 51: ...SB4 30Ix090C1 900 mm 36 Beams 10 0 ms Supply Voltage Receiver 24 V DC 10 6 W PELV per EN 50178 Emitter 24 V DC 10 6 W PELV per EN 50178 Fuse 1 5 A Outputs Safety Outputs 2 Semiconductor PNP Output Cu...

Страница 52: ...24 V DC 4 A 1 400 000 24 V DC 2 A 3 000 000 Mechanical Service Life 10 000 000 Cycles Recommended spark arrestor load circuit 110 V 230 V R 220 C 0 22 F load circuit 24 V 48 V R 22 C 0 22 F Dimensions...

Страница 53: ...h Straight Plug Angle Plug Straight Plug Angle Plug PUR 88 S17 88 S17 89 S74 89 S74 2 m S88 2MPUR S88W 2MPUR ZAS89R201 ZAS89R202 5 m S88W 5MPUR ZAS89R501 ZAS89R502 10 m S88 10MPUR S88W 10MPUR ZAS89R60...

Страница 54: ...t side stepping or by means of cascading and are the implemented measures protected against manipulation Yes No Have additional mechanical protective measures been installed which prevent reaching und...

Страница 55: ...55 Safety Light Array 14 Certification RoHS...

Страница 56: ...EN 56 EU Declaration of Conformity 15 EU Declaration of Conformity Subject to change without notice...

Страница 57: ...57 Safety Light Array...

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