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EXPLODED VIEW & PARTS LIST

ENGINE

No.

Part No.

Description

Qty.

1

DF475-101

Crankcase

1

2

DF475-102

Ball Bearing 

2

3

DF475-103

Oil Seal 

2

4

DF475-104

Governor Assembly

1

5

DF475-105

Governor Arm Shaft

1

6

DF475-106

Governor Arm Shaft 

Washer

1

7

DF475-107

Lock Pin

1

8

DF475-108

Drain Plug Bolt

2

9

DF475-109

Drain Plug Washer

2

10

DF475-110

Oil Level Switch 

Assembly

1

11

DF475-111

Bolt M6x16

2

12

DF475-112

Crankcase Cover 

Dowel Pin,  Ø8x12

4

13

DF475-113

Piston

1

14

DF475-114

Piston Scraper Ring 

Set 

1

15

DF475-115

Connecting Rod 

Assembly 

1

16

DF475-116

Piston Pin

1

17

DF475-117

Piston Clip

2

18

DF475-118

Crankcase Cover 

Assembly

1

19

DF475-119

Cylinder Head

1

20

DF475-120

In-Valve

1

21

DF475-121

Valve Exhaust

1

22

DF475-122

Intake Valve Returner

1

23

DF475-123

Valve Spring

2

24

DF475-124

In-Valve Spring Seat

1

25

DF475-125

Ex-Valve Spring Seat

1

26

DF475-126

Push Rod Guide Plate

1

27

DF475-127

Rocker Assembly

2

No.

Part No.

Description

Qty.

28

DF475-128

Rotator

1

29

DF475-129

Carburetor Stud Bolt

2

30

DF475-130

Stud Bolt

2

31

DF475-131

Carburetor Assembly

1

32

DF475X-132

Fuel Line

1

33

DF475-133

Fuel Line Clip Ø7.5

1

34

DF475-134

Governor Arm

1

35

DF475X-135

Low Pressure Hose

1

36

DF475-136

Nut M6

2

37

DF475-137

Crankshaft Assembly

1

38

DF475-138

Valve Lifter

2

39

DF475-139

Casecover Packing

1

40

DF475-140

Camshaft Assembly

1

41

DF475-141

Dowel Pin

2

42

DF475-142

Bolt M8x30

6

43

DF475-143

Cylinder Head Gasket

1

44

DF475-144

Bolt M8x60

4

45

DF475-145

Spark Plug, Torch 

F7TC (NGK BP7ES)

1

46

DF475-146

Push Rod

2

47

DF475-147

Shroud

1

48

DF475-148

Bolt M6x12

12

49

DF475-149

Headcover Packing

1

50

DF475-150

Cylinder Head Cover

1

51

DF475-151

Wind Shield Assembly

1

52

DF475-152

Bolt M6x28

1

53

DF475X-153

Recoil Starter Fan

1

54

DF475-154

Starter Pulley

1

55

DF475-155

Nut M14

1

56

DF475-156

Ignition Coil Assembly

1

57

DF475-157

Bolt M6x25

2

58

DF475-158

Carburetor Insulator 

Gasket

1

41

Содержание DF475X

Страница 1: ...trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable serv...

Страница 2: ...r 26 Maintenance 27 Transportation Storage 34 Troubleshooting Guide 35 Wiring Diagram 36 Exploded View Parts List 37 Warranty Statement 43 To purchase accessories and replacement parts for your tool v...

Страница 3: ...x H Product Net Weight With Wheel Kit 105 8 Pounds 48 kg Engine Type 4 stroke OHV Single Cylinder Engine Displacement 224cc No Load Speed 3600 RPM Fuel Tank Capacity 4 US Gallons 15 L 87 octane minim...

Страница 4: ..._______________ Purchased From _________________________________________________ Serial Number __________________________________________________ TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR We recommen...

Страница 5: ...ock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medic...

Страница 6: ...ordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous...

Страница 7: ...line Do not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator...

Страница 8: ...qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly conductive areas such as met...

Страница 9: ...generator that be come hot during use 8 Turn off all connected electrical devices before stop ping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2 mi...

Страница 10: ...Tank 11 Control Panel Refer to the next page for descriptions 12 Battery Connect the battery before starting the generator 13 Oil Fill and Dipstick For filling and checking oil 14 Wheels 15 LPG Hose...

Страница 11: ...rload 6 Voltage Selector Sets the generator s output voltage to 120V or 240V 120V left 5 20R outlet 4 is active L14 30R outlet 14 puts out 120V 120V 240V right 5 20R outlet 4 is inactive L14 30R outle...

Страница 12: ...ot discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer servic...

Страница 13: ...ormation Slide the wheel axle 48 through the wheel 42 flat washer 16 and wheel bracket on the frame Insert a cotter pin 25 through the hole on the end of the axle to keep the wheel in place Repeat for...

Страница 14: ...nel or appropriate dispenser slowly add oil into the oil fill being careful not to overfill the unit Fill the crankcase to the upper fill line so you can visually see the oil coming halfway up the oil...

Страница 15: ...o not fill to the top of the tank Allow for expansion Always check for spilled fuel before operating If fuel spills move the generator at least 30 feet away from the spill and wipe clean any spilled f...

Страница 16: ...GAS LPG DANGER Explosion and fire LP vapors are extremely flammable and explosive Do not use or store LP cylinder in a building garage or enclosed area Failure to do so will result in death or seriou...

Страница 17: ...ght clockwise to tighten the as sembly onto the LPG tank Fig 7 3 Connect the other end of the hose to the generator s onboard regula tor with a 3 4 in 19mm wrench not supplied Fig 8 4 Turn the LPG tan...

Страница 18: ...d for recoil start on LPG To connect the battery 1 Remove the red cover from the positive battery terminal 2 Connect the red cable to the positive battery terminal with the suitable nuts and bolts 3 M...

Страница 19: ...per operation can be ensured by installing an altitude kit at altitudes higher than 2000 feet above sea level At elevations above 7000 feet the engine may experience a decrease in performance even wit...

Страница 20: ...e a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move...

Страница 21: ...h electric starter 4 Insert the key and turn the engine switch to the START position for 2 3 seconds NOTE If the engine does not start release the switch and try again Keeping the switch in the START...

Страница 22: ...the device s you plan to connect The total running wattage This wattage should NOT exceed the running wattage of 3800W 3500W It is recommended to maintain a load at or below 3420W 3150W 90 of the rat...

Страница 23: ...00 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 Electric Drill 600 900 Television 500 0 D...

Страница 24: ...our generator If the circuit breaker does not reset wait several minutes and try again If no power is produced after resetting restart your generator SOME NOTES ABOUT POWER CORDS Long or thin extensio...

Страница 25: ...fresh air immediately and seek the attention of a qualified medical professional Follow all other directions in this manual regarding the connection and disconnection of electrical devices when starti...

Страница 26: ...electrical devices plugged in or turned on 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator CAUTION Allowing gasoline to sit in the fuel tank...

Страница 27: ...2 1195 M F 8 5 CST or email techsupport wenproducts com IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it from clogging Do not store the genera...

Страница 28: ...and blockages caused by stagnant fuel inside of the carburetor 1 Prepare an approved gasoline storage container under the carburetor to collect the drained fuel 2 The carburetor can be accessed from t...

Страница 29: ...oil mark reaches the top of the dipstick you can see oil coming up the threads of the oil fill Do not over fill 5 Reinstall dipstick and wipe clean any spilled oil with a rag Reinstall the oil access...

Страница 30: ...or the engine to work properly If the air filter element has been damaged replace it with a new one Replacement air filters can be ordered from wenproducts com by searching part no DF475 166 1 4 Reins...

Страница 31: ...ean any dirt from around the spark plug base then re gap the spark plug 5 Measure the plug gap with a spark plug gap gauge The gap should be 0 7 to 0 8 mm 0 028 0 031 in Fig 21 Carefully adjust the ga...

Страница 32: ...connection hardware NOTE Always recycle used batteries in accordance with local laws and regulations Contact your local solid waste collection site or recycling facility to obtain information on local...

Страница 33: ...outlet Fig 22 3 Connect a device to the outlet and turn it ON 4 With the device ON press the TEST button on the GFCI outlet The power to the device should be cut off instantly and the device should t...

Страница 34: ...r Run the engine for 15 to 20 minutes allowing the fuel stabilizer to mix with the gasoline and circulate through the carburetor and then top off with fuel Filling the fuel tank full reduces the amoun...

Страница 35: ...ack in one by one Bad connecting cords wires Check the power cords and extension cords Do not use if any cord is dam aged Replace damaged cords immediately Bad electrical device connected to the gener...

Страница 36: ...WIRING DIAGRAM 36 Neutral...

Страница 37: ...EXPLODED VIEW PARTS LIST GENERATOR 37...

Страница 38: ...Pin 2 26 DF475 026 Muffler Comp 1 27 DF475 027 Spring Washer 8 2 28 DF475X 028 Vibration Isolation Pad 1 No Part No Description Qty 29 DF475X 029ASM Control Panel Assembly 1 29 1 DF475 029 1 Ignition...

Страница 39: ...59 DF475 059 Handle Bolt 1 60 DF475 060 Fuel Line Clip 7 5 1 61 DF475X 061 Fuel Line Clip 9 5 5 No Part No Description Qty 62 DF475 062 Frame Wire 1 63 DF475 063 Fuel Line Clip 10 1 64 DF475 064 Nut M...

Страница 40: ...EXPLODED VIEW PARTS LIST ENGINE 40...

Страница 41: ...26 DF475 126 Push Rod Guide Plate 1 27 DF475 127 Rocker Assembly 2 No Part No Description Qty 28 DF475 128 Rotator 1 29 DF475 129 Carburetor Stud Bolt 2 30 DF475 130 Stud Bolt 2 31 DF475 131 Carburet...

Страница 42: ...65 DF475 165 Upper Shroud Assembly 1 66 DF475 166 Air Filter Assembly 1 N P DF475 166 1 Air Filter Element 1 67 DF475 167 Breather Tube 1 No Part No Description Qty 68 DF475 168 Fuel Rubber 1 69 DF475...

Страница 43: ...e sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original contai...

Страница 44: ...V 2021 10 18 THANKS FOR REMEMBERING...

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