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HIGH EFFICIENCY DECATHLON FPLHDC65 GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1-39

1.9 Troubleshooting

Guides

The following troubleshooting guides are intended to assist service technicians in quickly
isolating the probable causes of equipment malfunctions by following a logical, step-by-step
process.

PROBLEM

PROBABLE CAUSES

CORRECTIVE ACTION

Burner will not ignite.

Light in ON/OFF switch

is not illuminated.

A.

ON/OFF switch is off.

A.

Turn ON/OFF switch on.

ON/OFF switch is on,

but the switch light is

not illuminated.

A.

No voltage at switch.

A.

Ensure line voltage is present at
the switch.

ON/OFF switch is on

and the switch light is
illuminated, but there

is no output to gas

valve.

A.

Drain microswitch circuit (filter-
equipped units) is open.

A.

Ensure drain valve is fully closed
and microswitch is functioning.
Replace microswitch if defective.

B.

Voltage is present at ON/OFF
switch, but continuity of the switch
in ON position is not "0.”

B.

ON/OFF switch is defective.
Replace switch with a known
working switch.

C.

Continuity of thermostat is not "0"
(oil temperature is at least 15°F
below electronic thermostat
setting).

C.

Thermostat(s) is/are defective.
Replace defective thermostat with
a known working thermostat.

D.

Gas valve is suspect.

D.

Go to "No burner flame" section.

No burner flame.

C.

Gas valve is known to be good, but
there is not 24 VAC (120VAC on
systems so equipped) at the gas
valve terminals.

D.

Inspect electronic sensor (while
still in frypot) for damage. Replace
if bent, dented, or cracked.
Inspect leads for fraying, burning,
breaks, and/or kinks. If found,
remove and replace thermostat(s).
Remove leads from terminal block,
allow oil to cool 15°F (8°C) below
thermostat setting, and check
continuity. If continuity is not "0,”
then thermostat has failed.
Replace thermostat(s).

Fluctuating or erratic

lighting of burner

flame.

A.

Incoming gas supply pressures are
not within range [Natural- 6-14"
W.C. (1.49-3.49 kPa); Propane- 11-
14" W.C. (2.74-3.49 kPa)]

A.

Inspect gas supply to fryer. Repair
and/or replace faulty components
(defective supply shut-off valves,
incorrect piping size, etc.)

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Содержание Frymaster FPLHDC265

Страница 1: ...65 FPLHDC365 Popeye s CE Gas Fryer Service and Parts Manual This manual is updated as new information and models are released Visit our website for the latest manual Part Number FRY_SP_8197980 03 2022...

Страница 2: ...E CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER This product has been certified as com...

Страница 3: ...ng Fryer Components 1 11 1 8 Troubleshooting and Problem Isolation 1 30 1 9 Troubleshooting Guides 1 39 1 10 Wiring Diagrams 1 41 1 11 Probe Resistance Chart 1 43 CHAPTER 2 Parts List 2 1 High Efficie...

Страница 4: ...positioned in the tube openings at the front of the frypot The diameter of the orifices differs for natural and LP gas as indicated in the accompanying table GAS INFORMATION Altitudes of 2000 feet or...

Страница 5: ...ain valve of the gas valve will not open if the pilot valve is not open The pilot flame must be manually lit when the fryer is first placed into operation A separate 24V circuit activated by the fryer...

Страница 6: ...through the flame If the pilot does not light or is extinguished current to the ignition module is interrupted preventing the main valve from opening and the ignition module locks out until the power...

Страница 7: ...729 24V These boards are used in LHDC fryers equipped with Thermatron control systems Thermatron systems incorporate a temperature probe a potentiometer and a temperature control circuit board This sy...

Страница 8: ...1 SERVICE PROCEDURES 1 5 Interface Boards cont 826 2434 These interface boards are used in LHDC fryers equipped with electronic ignition and constant pilot INTERFACE BOARD P N 826 2434 Used on fryers...

Страница 9: ...Scale 7 on J2 and GROUND 22 28 Probe Resistance R x 1000 Ohms 10 and 11 on J2 Disconnect 15 pin harness from controller before testing probe circuit See Probe Resistance Chart at the end of this chapt...

Страница 10: ...med by means of a keypad on the face of the controller All LHDC Series gas fryers are equipped with a high limit thermostat In the event that the fryer fails to control the oil temperature the high li...

Страница 11: ...ction Install the restraints in accordance with the provided instructions see illustration below If the restraints are disconnected for service or other reasons they must be reconnected before the fry...

Страница 12: ...performed by qualified service personnel only 1 Ensure that the gas valve knob is in the OFF position 2 Remove the pressure tap plug from the gas valve see arrows in photos below for location 3 Insert...

Страница 13: ...witch is in the OFF position and light the pilot 3 Place the fryer ON OFF switch in the ON position Set the potentiometer dial to 325 F 162 C 4 Allow the oil to equalize at setpoint temperature This i...

Страница 14: ...panel screws The controller panel is hinged at the bottom and will swing open from the top 3 Unplug the fryer wiring harness and ground wire from the back of the controller 4 Remove the controller by...

Страница 15: ...om the electrical supply 2 Unscrew the two controller panel screws The controller panel is hinged at the bottom and will swing open from the top 3 Locate the component to replace 4 Mark the location o...

Страница 16: ...de only Retain the plug for re assembly on new probe 5 Remove the drain manifold Only the drain tubes directly blocking the frypot being replaced require removal Remove the nuts holding the drain valv...

Страница 17: ...as they might be damaged and dented 8 Remove the burners to gain access to the temperature probe and to ease frypot removal Lean each burner slightly away from the frypot to clear the burner seal meta...

Страница 18: ...frypot from the bottom complete step 7 above prior to removing probe 12 Carefully remove the probe from the frypot As the probe is removed tilt the probe at an angle to facilitate removal curved probe...

Страница 19: ...rmostat 1 Turn fryer off and drain oil from the frypot Allow the frypot to cool completely before proceeding 2 Perform steps 1 4 in Section 1 7 1 Replacing the Controller 3 Remove fryer door for easie...

Страница 20: ...the High limit Thermostat cont 6 Locate the high limit probe inside the frypot Carefully bend the outer tab at the rear of the high limit until the high limit can slid back and out of the retaining b...

Страница 21: ...out of the frypot from the bottom 1 7 4 Replacing the High limit Thermostat cont 8 Mark and disconnect wires at the high limit in the component box Remove high limit capillary tube and bulb from the b...

Страница 22: ...g new high limit ensure the capillary tube and bulb are positioned properly with tab back in alignment prior to tightening the compression nut Once tightened the capillary tube cannot be repositioned...

Страница 23: ...om the drain valve before proceeding further 1 Disconnect fryer from electrical and gas supplies 2 Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnections...

Страница 24: ...4 Reverse the procedure to replace the pilot assembly NOTE The above procedure is applicable to standing pilot electronic ignition and trailing pilot assemblies 1 7 8 Adjusting the Ignitor Assembly 1...

Страница 25: ...supply line 3 Unplug fryer from electrical supply source 4 Remove fryer door for easier access to the temperature probe First remove top hinge from bracket Then lift door off bottom hinge pin 5 Remov...

Страница 26: ...s secure them Screw location and orientation will vary according to fryer model 9 Remove screw securing brace and back panel to the flue cap Support the brace with hand while removing screw to prevent...

Страница 27: ...flue cap to the frypot on the short edge There will be two screws on each end of the flue view from above looking down into flue 11 Remove gas manifold pipe for access to gas manifold shield by discon...

Страница 28: ...pulling up on the rings Slide the oil return handle out of the bracket and Section B of the clevis clip Repeat for the drain flush handle if applicable 14 Loosen the two screws on the front of the oil...

Страница 29: ...ly 16 Remove the nipple attaching the oil return line to the bottom of the frypot at the rear of the fryer using a wrench This may require removal of other pieces of the oil return manifold as needed...

Страница 30: ...ls then disconnect wires from the switch Secure the wires to prevent damage when frypot is removed 21 Remove the drain valve handle by loosening the drain valve nut and removing attached hardware Depe...

Страница 31: ...ic instructions 24 Remove the high limit from the frypot see Section 1 7 3 Replacing the High limit Thermostat 25 Remove bolts from brackets securing burner manifold to frypot Leave the manifold in pl...

Страница 32: ...ting hardware from valve prior to removal Using a suitable wrench remove the drain valve from the frypot Use Loctite PST567 sealant when installing drain valve on replacement frypot 31 Remove all othe...

Страница 33: ...leshooting guides are included in Section 1 9 to assist in identifying some of the more common problems 1 8 1 Ignition Failure Ignition failure occurs when the ignition module fails to sense a flame w...

Страница 34: ...in the 24 VAC circuit or pilot system it is most likely in the gas valve Before replacing the gas valve refer to the troubleshooting guides in this chapter 1 8 2 Improper Burner Function In these ins...

Страница 35: ...from the burner Check for negative pressure conditions in the kitchen area If air is flowing into the kitchen area this indicates that more air is being exhausted than is being replenished and the bur...

Страница 36: ...dance with the procedures in Section 1 4 An obstructed flue which prevents the fryer from properly exhausting may also be the cause Excessively noisy burners may indicate that the burner gas pressure...

Страница 37: ...laints Most problems concerning controllers have to do with programming them There are four common complaints The complaints their causes and corrective actions are as follows for the Dean Compu Fry c...

Страница 38: ...inutes before using again The operator attempted to filter unheated oil Cold oil is thick and will cause the pump motor to work harder and overheat If the motor runs but the pump does not the pump is...

Страница 39: ...or prevent solidification of shortening in the pan Remove blockage by forcing it out with an auger or drain snake DO NOT use compressed air or other pressurized gases to force out the blockage The SU...

Страница 40: ...mponents must be sealed with Loctite PST567 sealant or equivalent to prevent leakage In very rare cases a leak may develop along one of the welded edges of the frypot or where the tube is welded to th...

Страница 41: ...peration When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the motor The microswitch stops the motor at the lift s lower travel limit...

Страница 42: ...ot 0 B ON OFF switch is defective Replace switch with a known working switch C Continuity of thermostat is not 0 oil temperature is at least 15 F below electronic thermostat setting C Thermostat s is...

Страница 43: ...ly lines new installation B Allow unit to cycle on and off for approximately 30 minutes to force air from gas manifold and lines Electronic operating thermostat will not adjust to correct temperature...

Страница 44: ...Wiring Diagrams Note The diagrams in this section depict wiring as of the date of manual publication It may not reflect design changes made to the equipment after publication Refer to the wiring diagr...

Страница 45: ...HIGH EFFICIENCY DECATHLON FPLHDC65 GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 42 1 10 2 3000 Controller...

Страница 46: ...1122 38 100 1143 43 110 1164 49 120 1185 54 130 1206 60 140 1226 66 150 1247 71 160 1268 77 170 1289 82 180 1309 88 190 1330 93 200 1350 99 210 1371 104 220 1391 110 230 1412 116 240 1432 121 250 145...

Страница 47: ...FICIENCY DECATHLON FPLHDC65 GAS FRYERS CHAPTER 2 PARTS LIST 2 1 2 1 High Efficiency Decathlon FPLHDC65 Primary Components 15 7 1 4 18 3 10 6 5 9 2 11 20 13 8 22 19 17 16 14 12 23 13a 24 25 26 27 28 29...

Страница 48: ...rip 13 823 9003 Connecting with single holster Popeye s 13a 823 9002 Connecting with double holsters Popeye s 14 Top Cap 824 1831 x2 2 battery 824 1871 x3 3 battery 15 Flue Cap 230 9486 x2 2 battery 2...

Страница 49: ...9 ft 2 10mm 810 2058 2 08mm 45 810 4285 2 06mm 46 810 3055 6000 7999 ft 2 04mm 810 3056 8000 8999 ft 1 98mm 810 3057 9000 10000 ft 1 94mm Propane Orifices 810 2939 0 1999 ft 1 40mm 810 2940 0 1999 ft...

Страница 50: ...06 1839SP Natural Gas Electronic Ignition with Controller includes ignition cable Non CE 108 6885 Natural Gas HD65 Electronic Ignition with Controller includes ignition cable CE 106 6752SP Natural Gas...

Страница 51: ...ual Voltage 807 0800 Transformer Primary 120V 24 VAC 50 60Hz 50VA 807 0680 Transformer Primary 208 240 VAC 24VAC 50 60Hz 43VA 11 807 3932 Relay 12VDC 12A SPDT basket lift 12 807 0833 Relay 12VDC 5A DP...

Страница 52: ...ECATHLON FPLHDC65 GAS FRYERS CHAPTER 2 PARTS LIST 2 6 2 4 Drain System Components 2 4 1 3 Drain Manifold Components 1 3 2 13 14 15 16 18 17 7 8 5 9 11 10 12 6 4 26 27 To drain valve To drain valve 19...

Страница 53: ...3 HD65 with fitting 12 823 5968 Spout 3 SCFHD60 63 65 13 200 6751 Tube 3 Joiner SCF50 14 200 9365 Tube 3 Joiner Drain Filter Right 15 200 6752 Tube 3 Joiner SCF50 for matching cabinet 16 812 1999 Tube...

Страница 54: ...2783 Valve 1 Full Port Drain 2 200 1257 Retainer Drain Valve Nut 3 200 6116 Strap Round Drain Connecting 4 901 2348 Cover DV Safety Switch 5 807 4956 Micro Switch Gold Plated Sealed 6 809 0988 Washer...

Страница 55: ...HIGH EFFICIENCY DECATHLON FPLHDC65 GAS FRYERS CHAPTER 2 PARTS LIST 2 9 2 5 Oil Return System...

Страница 56: ...Female OD x 15 810 3199 Fitting NPT x Hose Barb 16 812 1838 Tubing OD 27 00 Long 17 810 1372 Fitting NPT x OD 90 Tube 18 813 0022 Nipple NPT Close Black Metal 19 813 0062 Elbow 90 Black Metal 20 813 0...

Страница 57: ...HIGH EFFICIENCY DECATHLON FPLHDC65 GAS FRYERS CHAPTER 2 PARTS LIST 2 11 2 6 Additional Oil Return Components 9 4 2 3 8 5 7 6 15 16 14 13 12 10 17 11 1...

Страница 58: ...26 1712 115V 50 60Hz 826 1270 230V 50 60Hz 5 200 8929 Handle Oil Return 6 809 0601 Clip Clevis Rod End 7 816 0638 Cap Vinyl Yellow 5 16 x 3 816 0637 Cap Vinyl Blue 5 16 x 3 816 0639 Cap Vinyl Red 5 16...

Страница 59: ...1088882 PLATE ASS Y MOUNTNG DISPOSE 3 2401917 HANDLE VALVE FRONT DISPOSE 4 8072103 SWITCH CE MICROSWITCH STRAIGHT LEVER 5 8160220 INSULATION RF SWITCH 6 9012348 COVER DV SAFETY SWITCH 7 8239608 BRACK...

Страница 60: ...1080528SP HOSE ASSY WASH DOWN 19 1061454 NOZZLE ASSY W HANDLE 20 8100487 QUICK DISCONNECT MALE 21 8101434 HOSE 66 X X 22 8130022 NIPPLE X CLOSE NPT BM 23 8160631 CAP X 3 RED VINYL 24 8237153 HANDLE W...

Страница 61: ...turn System 3 5 4 2 7 1 6 ITEM PART DESCRIPTION 1 810 1669 Adapter Female O D x 2 810 1680 Flexline I D x 6 50 Long 3 810 2513 Tubing Faucet Upper 4 810 2699 Coupling Quick Disconnect Snaptite 5 810 2...

Страница 62: ...ation Components 65 Series Fryers Filter Leaf Option 4 3 1 5 2 6 ITEM PART DESCRIPTION 1 823 5851 Basket Crumb 2 106 6466SP Filter Leaf with Suction Tube Assembly 3 106 8399 Filter Leaf screen only 4...

Страница 63: ...ation Components 65 Series Fryers Popeye s Filter Paper Option 1 2 3 4 5 6 ITEM PART DESCRIPTION 1 823 7769SP Filter Pan SCFHD65 2 810 2805 Caster 2 3 812 2301 Screen Sana Grid UFF60 4 810 3540 Ring H...

Страница 64: ...HIGH EFFICIENCY DECATHLON FPLHDC65 GAS FRYERS CHAPTER 2 PARTS LIST 2 18 2 10 Accessories 3 1 4 5 6 7 2...

Страница 65: ...10 1160 13 0 inch 810 1057 4 5 inch 810 1339 17 5 inch 810 1369 5 0 inch 810 1159 21 0 inch 810 1400 6 5 inch 810 1680 21 5 inch 810 1068 8 5 inch 810 1067 29 5 inch 810 1069 9 5 inch 810 1043 53 5 in...

Страница 66: ...33 318 865 1711 WWW FRYMASTER COM EMAIL FRYSERVICE WELBILT COM 2022 Welbilt Inc except where explicitly stated otherwise All rights reserved Continuing product improvement may necessitate change of sp...

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