Weil-McLain Evergreen EVG 110 Скачать руководство пользователя страница 127 | Manualshive

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Weil-McLain Evergreen EVG 110 Скачать руководство пользователя страница 127

Figure 108

Miscellaneous parts and kits

Replacement parts

(continued)

Go to www.weil-mclain.com to locate Weil-McLain distributors

Part number 550-100-191/0917

127

®

g

as-fired water boiler —

70/110/155

Boiler Manual

Description

Part Number

CHEMICALS

Antifreeze, Sentinel X500, 1 Gallon . . . . . .

Corrosion inhibitor, Sentinel X100 . . . . . . .

Sentinel X100 Quick Test Kit . . . . . . . . . .

Cleaner, Sentinel X400 . . . . . . . . . . . .

592-900-029

592-900-002

592-900-005

592-900-003

BOILER ACCESSORIES

EVG 70 maintenance kit — igniter, igniter gasket,
venturi gasket, cover plate gasket, venturi-gas
valve o-ring, refractory, silicone, inhibitor test kit,
clips and manuals

383-700-165

EVG 110 maintenance kit — igniter, igniter gasket,
venturi gasket, cover plate gasket, venturi-gas
valve o-ring, refractory, silicone, inhibitor test kit,
clips and manuals

383-700-243

EVG 155 maintenance kit — igniter, igniter gasket,
venturi gasket, cover plate gasket, venturi-gas
valve o-ring, refractory, silicone, inhibitor test kit,
clips and manuals

383-700-200

Condensate trap kit (supplied with boiler) —
condensate trap assembly and ﬂ exible line

560-907-722

CONDENSATE HANDLING ACCESSORIES

Condensate neutralizer kit

383-500-631

VENT/AIR PARTS AND KITS (PVC or STAINLESS STEEL)

available from Weil-McLain

Weil-McLain sidewall vent/air cap termination kit for PVC vent
and air pipes

Includes sidewall vent/air termination cap, inside and outside
cover plates, and mounting hardware; openings are sized for
3" PVC pipe (requires ﬁ eld-installed 3 x 2 adapter if using 2"
vent/air pipes)

383-500-397

Weil-McLain sidewall vent/air cap termination kit for AL29-4C
vent pipe and PVC air pipe

Includes sidewall vent/air termination cap, inside and outside
cover plates, and mounting hardware; openings are sized for
3" SS vent pipe and 3" PVC air pipe (requires ﬁ eld-installed
3 x 2 adapter if using 2" vent/air pipes)

382-200-430

Sidewall separate pipes vent/air termination kits
(includes two cover plates)

Kit for 2" PVC vent and air pipes . . . . . . . .

Kit for 3" PVC vent and air pipes . . . . . . . .

Kit for 3" AL29-4C SS vent pipe and PVC air pipe

383-700-171

383-500-100

383-700-172

Description

Part Number

PVC concentric vent kit — horizontal or vertical
(includes components for concentric assembly)

Kit for 2" PVC vent and air pipes . . . . . . . .

Kit for 3" PVC vent and air pipes . . . . . . . .

383-700-167

383-500-350

Bird screens (1 screen each)

For 2" PVC vent and air pipes . . . . . . . . .

For 3" PVC vent and air pipes . . . . . . . . .

560-907-728

383-500-105

VENT/AIR PARTS AND KITS (POLYPROPYLENE PIPE)

available from M&G Simpson-Duravent ONLY

M&G Simpson-Duravent PolyPro SIDEWALL
concentric vent/air kit (color: white)

2" polypropylene pipe . . . . . . . . . . . .

3" polypropylene pipe . . . . . . . . . . . .

2PPS-HK

3PPS-HK

M&G Simpson-Duravent PolyPro VERTICAL
concentric vent/air kit; color = black (part number
shown) or terra cotta (add -TC sufﬁ x)

2" polypropylene pipe . . . . . . . . . . . .

3" polypropylene pipe . . . . . . . . . . . .

2PPS-VK

3PPS-VK

M&G Simpson-Duravent PolyPro SIDEWALL
separate air and vent pipes

2" polypropylene pipe . . . . . . . . . . . .

3" polypropylene pipe . . . . . . . . . . . .

2PPS-HTP

3PPS-HTP

M&G Simpson-Duravent PolyPro

Polypropylene pipe appliance adapter 3"

3PPS-C3PVCM-

3PPF

VENT/AIR PARTS AND KITS (POLYPROPYLENE PIPE)

available from Centrotherm Eco Systems ONLY

Centrotherm INNOFLUE SIDEWALL concentric vent/air
kit

3" polypropylene pipe . . . . . . . . . . . . . .

2" stainless steel/pp pipe . . . . . . . . . . . . .

3" stainless steel/pp pipe . . . . . . . . . . . . .

ICWT352

ICWS2413

ICWS3513

Centrotherm INNOFLUE VERTICAL concentric
vent/air kit

2" polypropylene pipe . . . . . . . . . . . .

3" polypropylene pipe . . . . . . . . . . . .

ICRT2439

ICRT3539

Centrotherm INNOFLUE

Polypropylene pipe appliance adapter 3" . .

ISAAL0303

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Содержание Evergreen EVG 110

Страница 1: ...manual and all other information shipped with the boiler before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial property dama...

Страница 2: ...Evergreen control operation 66 EVG control settings menus 70 EXPRESS SETUP Example A 72 EXPRESS SETUP Example B 74 EXPRESS SETUP Example C 76 Available control settings and system presets 78 CONTRACT...

Страница 3: ...all wiring entrances are sealed 21 Boiler drain valve not shown Shipped loose for eld piping Pipe drain valve on reducing tee at the lowest point of return piping to boiler See instructions page 14 in...

Страница 4: ...TPNF DPNQPOFOUT PNJUUFE GPS DMBSJUZ WFSHSFFO SPOU C C 9 D D B B WFSHSFFO PUUPN WFSHSFFO 5PQ 7 OUFSJPS TPNF DPNQPOFOUT PNJUUFE GPS DMBSJUZ WFSHSFFO SPOU C C D D B B Part number 550 100 191 0917 4 gas f...

Страница 5: ...9 7 OUFSJPS TPNF DPNQPOFOUT PNJUUFE GPS DMBSJUZ C C D D B B Part number 550 100 191 0917 5 gas fired water boiler 70 110 155 Boiler Manual The EVG 110 Gas red water boilers...

Страница 6: ...9 7 OUFSJPS TPNF DPNQPOFOUT PNJUUFE GPS DMBSJUZ C C D D B B Part number 550 100 191 0917 6 gas fired water boiler 70 110 155 Boiler Manual The EVG 155 Gas red water boilers...

Страница 7: ...dencesorbuildingsthatareunattended in severely cold weather boiler system components failures power outages or other electrical system failures could result in frozen plumbing and water damage in a ma...

Страница 8: ...s Code ANSI Z223 1 for U S installations or Natural Gas and Pro pane Installation Code CSA B149 1 and B149 2 for Canadian installations Locate or protect the boiler so it cannot be damaged by a moving...

Страница 9: ...he minimum clearances in Figure 1 then the enclosure MUST HAVE air openings located per Figure 2 above Each of these air openings must have free area of at least 1 square inch per 1 000 MBH of boiler...

Страница 10: ...shipping container 2 Remove items 1 2 3 and 6 in Figure 3 Remove trim kit and parts from item 2 3 Leave the boiler resting on the styrofoam protective base item 6 and bottom cardboard cap item 7 unti...

Страница 11: ...8 Levelthewall mountingbracket Thentightenlagscrewssecurely For drywall or plaster lathe installations avoid tightening so much that the bracket digs into the wall surface Place boiler on bracket 1 Se...

Страница 12: ...ting and handling Wear non slip gloves to prevent possibility of cuts from sheet metal edges After the boiler is removed from the shipping carton DO NOT allow the boiler to sit on its bottom before st...

Страница 13: ...ARILY insert a NPT pipe plug in the relief valve tapping After the hydrostatic test this plug must be removed and the relief valve must be installed Fill and pressure test 1 See Figure 9 page 14 for u...

Страница 14: ...on 70 110 1 x 1 x on 155 shipped loose with boiler 5b Reducing tee NPT 1 x 1 x on 70 110 1 x 1 x on 155 shipped loose with boiler 6 Nipple NPT 1 x close on 70 110 1 x close on 155 shipped loose with...

Страница 15: ...d boiler follow all instructions in this manual to start up the boiler and verify operation of the boiler and all system components 1 Locatethepropaneori cefromthepropaneconversionkitbag 2 Verify that...

Страница 16: ...amagedbymanometer uid contamination Failure to comply could result in severe personal injury death or substantial property damage 10 After installation is complete attach the propane conversion label...

Страница 17: ...17 gas fired water boiler 70 110 155 Boiler Manual Converting boiler to propane EVG 110 1 Gas valve 2 Venturi 3 Gas valve screws to venturi Support the gas valve after disconnecting it DO NOT allow i...

Страница 18: ...ed on both the gas valve and venturi 12 Swing the silencer bracket clip item 5 back into position and snap on to the gas line DO NOT ATTEMPT TO MEASURE VALVE OUTLET PRESSURE The valve could be damaged...

Страница 19: ...shown in Figure 18 page 20 10 Make sure that the rubber grommet item 8 is rmly seated in the gas valve opening When re attaching the gas valve ensure the gas valve grommet item 8 Figure 18 page 20 is...

Страница 20: ...bracket rotate forward before disconnecting gas valve from venturi 7 Propane ori ce in propane conversion kit envelope 8 Rubber grommet must be installed in valve for all applications make sure gromm...

Страница 21: ...pipe Convert pipe ttings to equivalent lengths using data from Figure 20 b Figure 19 is only for natural gas with speci c gravity 0 60 with a pressure drop through the gas piping as listed in the tab...

Страница 22: ...tions of use Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition and or the Natural...

Страница 23: ...es Materials Fig 23 page 24 70 2 PVC PVC DWV CPVC PP SS 2 PVC PVC DWV CPVC PP SS 2 PVC PVC DWV CPVC PP SS 2 PVC PVC DWV CPVC PP SS 2 PVC PVC DWV CPVC PP SS 3 PVC PVC DWV CPVC PP SS 3 PVC PVC DWV CPVC...

Страница 24: ...r detailed information MUST USE LOCKING COLLAR ON EVERY JOINT ULC S636 PVC PVC DWV CPVC or polypropylene AL29 4C stainless steel piping materials Vent pipe AL29 4C stainless steel Heat Fab Inc Saf T V...

Страница 25: ...P CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspec...

Страница 26: ...ances below are for U S A for Canadian vent termination clearances please refer to the requirements of CAN CSA B149 1 Natural Gas and Propane Installation Code Consideration should be given to avoid p...

Страница 27: ...00 Btuh of all other appliances in the room Unless speci ed otherwise by appliance manufacturer TWO openings each at least 1 square inch per 4 000 Btuh of all other appliances in the room OR ONE openi...

Страница 28: ...ctions in this manual DO NOT proceed with vent air installation until you have read page 22 through page 27 See notices at left Step 2 Install the boiler in a location that allows proper routing of al...

Страница 29: ...ulk Termination and ttings 1 Prepare the vent termination elbow and the air termination elbow by inserting bird screens See Figure 26 page 28 Bird screens must be purchased separately See the parts li...

Страница 30: ...inimum clearance as shown in Figure 30 page 31 for U S installations For Canadian installations provide clearances required by CSA B149 1 or B149 2 Installation Code and a ULC S636 compliant vent kit...

Страница 31: ...nt and secure the concentric termination as shown in Figure 31 The vent and air piping must be securely supported and must not rest its weight on the boiler ttings Failure to properly support the vent...

Страница 32: ...kit 3 The air inlet of a boiler is part of a direct vent connection It is not classi ed as a forced air intake with regard to spacing from adjacent boiler vents For terminations of other appliances pr...

Страница 33: ...mounting holes ue pipe and air pipe Level the template with a level For the Weil McLain plate the template must be level to ensure the ue and air pipe will be side to side as shown in Figure 34 Failu...

Страница 34: ...cent boiler vents Figure 36 Separate pipes vertical termination Terminate vent and air pipes such that a AIR INTAKE IS AT LEAST 12 inches below vent outlet b AIR INTAKE IS NO FURTHER than 12 inches aw...

Страница 35: ...the vent termination elbow and the air termination elbow Figure 36 page 34 by inserting bird screens Bird screens must be purchased separately See the parts list at the end of this manual for part num...

Страница 36: ...ing multiple boilers install the concentric vent air termination assemblies as described in this manual All vent outlets must terminate at the same height to avoid possibility of severe personal injur...

Страница 37: ...ng must be securely supported and must not rest its weight on the boiler ttings DO NOT drill or screw into either the vent pipe or air pipe Failure to properly support the vent and air piping could re...

Страница 38: ...o cover the end of the assembly with plastic before inserting through the roof penetration to prevent debris from blocking the air passages If necessary you can shorten the lengths of the inner and ou...

Страница 39: ...rovide 2 or 3 PVC transitions at the termination if using a PVC concentric vent kit Install a locking collar at every joint For AL29 4C vent pipe applications comply with any additional requirements i...

Страница 40: ...for example Separate low water cutoff 1 A separate low water cutoff device is recommended when the boiler is installed above piping level and may be required by certain state or local codes or insuran...

Страница 41: ...r than the ones shown in this manual The boiler circulator is selected to ensure adequate ow through the boiler Failuretocomplycouldresultinunreliableperformance and nuisance shut downs from insuffici...

Страница 42: ...inch per 5 feet of horizontal pipe Always use a tank tting such as the B G Tank trol or Taco Taco trol shown The tting reduces gravity ow of water in the piping to the tank avoids air bubbling through...

Страница 43: ...stantial property damage Install relief valve 1 Install relief valve in 1 x 1 x for 70 110 or 1 x 1 x for 155 reducing tee piped from boiler supply Figure 8 page 14 2 Pipe the relief valve only as sho...

Страница 44: ...ping See pages 46 51 for piping suggestions and guidelines 2 Systems zoned with zone valves MUST use a by pass pressure regulator Taco 3196 shown 3 Install a system circulator supplied by installer ca...

Страница 45: ...ntual boiler failure can result due to excessive make up water addition Always locate the cold water ll connection at the expansion tank Never locate this elsewhere Diaphragm or bladder type tank Refe...

Страница 46: ...ill cause water logging of the tank This will result in water loss through the boiler relief valve due to over pressurization NEVER use an automatic air vent in a system equipped with a closed type ex...

Страница 47: ...NOTICE below If near boiler piping is different calculate head loss separately using heat exchanger pressure drop information from Figure 46 page 42 and match to an the included circulator The pressur...

Страница 48: ...er damage or scalding due to relief valve operation as per local or state codes Install relief valve ONLY with the spindle vertical as shown in illustrations in this manual Discharge line must be conn...

Страница 49: ...Systems zoned with zone valves MUST use a by pass pressure regulator 3 Install a system circulator supplied by installer capable of delivering the proper ow and head as shown Expansion Tank required...

Страница 50: ...ate circulator supplied by installer for each zone capable of delivering the proper ow and head as shown Expansion Tank required 1 Provide a system expansion tank following the guidelines on page 45 o...

Страница 51: ...own 2 DHW as zone A DHW tank can be connected as a zone if a DHW tank is NOT already connected to the boiler See notices on page 139 to ensure compliance with the 2007 Energy Act See Advanced Manual t...

Страница 52: ...condensate pump The exible drain line will t in a PVC coupling Run minimum PVC for the piping to drain or condensate pump Use materials approved by the authority having jurisdiction In the absence of...

Страница 53: ...ause severe personal injury death or substantial property damage DO NOT adjust or attempt to measure gas valve outlet pressure The gas valve is factory set for the correct outlet pressure This setting...

Страница 54: ...gle knockout on the top right of the cabinet Installer MUST use a strain relief through jacket knockouts Failure to do so can cause severe personal injury death or substantial property damage Installe...

Страница 55: ...boiler 70 110 155 Boiler Manual Multiple boiler communication wiring 1 Wires should be shielded thermostat wires or equivalent 2 Route wires through top right knockout to communication board on displa...

Страница 56: ...tank An auxiliary item that must be energized during an input call such as an air damper 6 When using inputs outputs for heat DHW demands each input Input 1 Input 2 and Input 3 controls its respectiv...

Страница 57: ...ree space heating zones tied to PRIORITY 2 which is defaulted to FINNED TUBE BASEBOARD system type 6 For DHW applications the aquastat can be connected to one of the three input output pairs Take adva...

Страница 58: ...r REQUIRED unless exempted Terminal Block P10 EVG control module 1 The control provides programmable options if using an outdoor temperature sensor This sensor is supplied with the boiler 2 The outdoo...

Страница 59: ...d in the control wiring diagram Figure 60 page 62 c The Weil McLain Low water cut off kit is included with the boiler 3 Wiring another LWCO must have isolated contact a Other low water cut offs can be...

Страница 60: ...DHW demand is required connect the demand s dry contact to an unused input on the control and its pump valve to the respective output Then assign and setup a priority to the input using the Wizard or...

Страница 61: ...r this priority are best suited for space heating Assign INPUT 1 to the priority chosen Accept all defaults for INPUT 1 no changes should be necessary during the WIZARD After the WIZARD has been compl...

Страница 62: ...Wiring diagram schematic Figure 60 Schematic wiring diagram see Figure 61 page 63 for legend and notes Part number 550 100 191 0917 62 gas fired water boiler 70 110 155 Boiler Manual...

Страница 63: ...Wiring diagram ladder Figure 61 Ladder wiring diagram see Figure 60 page 62 for schematic wiring diagram Part number 550 100 191 0917 63 gas fired water boiler 70 110 155 Boiler Manual...

Страница 64: ...ing system during the WIZARD setup or manually in the PRIORITY 2 menu 4 Assign INPUT 1 to PRIORITY 1 which is factory default con gured for DHW applications 5 Use the factory default settings for DHW...

Страница 65: ...s shown at right because it is being usedinthecontrolsetuptorunthesystemcirculator 7 Factory defaults should work for other settings not listed above Thesystemmustbeequippedwithaby pass pressure regul...

Страница 66: ...M Uses a low ring rate setting called BASERATE LOW to keep boilers at a low ring rate bringing on additional boilers at reduced rate until all boilers are on if necessary Boilers are then allowed to m...

Страница 67: ...ply and return sensors The control automatically adjusts blower speed and gas ow rate to match boiler output to space heating and or DHW heating demand The control provides three inputs and three outp...

Страница 68: ...h the target temperature reaches its maximum value Supply max 2 In the examples of Figure 63 this occurs at 0 F outside the factory default setting 3 OD RESET MIN should equal the ODT outdoor design t...

Страница 69: ...0 100 191 0917 69 gas fired water boiler 70 110 155 Boiler Manual Evergreen control operation continued Figure 65 Evergreen single boiler essential settings REQUIRED on initial start up see page 78 fo...

Страница 70: ...EVG control settings menus Figure 66 Evergreen control display screens and typical navigation Part number 550 100 191 0917 70 gas fired water boiler 70 110 155 Boiler Manual...

Страница 71: ...Part number 550 100 191 0917 71 gas fired water boiler 70 110 155 Boiler Manual Notes...

Страница 72: ...correctly could result in severe personal injury death or substantial property damage Incorrect setup or piping can result in severe personal injury death or substantial property damage Useprimary se...

Страница 73: ...ank 9 Air separator 10 Flow check or spring check valves 11 Purge drain valves 12 Boiler circulator supplied with boiler eld piped 14 Unions as needed for service 15 Return temperature sensor 16 Suppl...

Страница 74: ...ath or substantial property damage Useprimary secondarypipingorequivalentunlesssystem meets requirements on page 41 Verify that the correct system type is selected on the control and that operating te...

Страница 75: ...Boiler circulator supplied with boiler eld piped 14 Unions as needed for service 15 Return temperature sensor 16 Supply temperature sensor 20 Make up water supply 23 DHW Temperature and Pressure relie...

Страница 76: ...page 41 Verify that the correct system type is selected on the control and that operating temperature settings are suitable for the system System and structural damage can occur if temperatures are to...

Страница 77: ...ator supplied with boiler eld piped 13 Zone valves 14 Unions as needed for service 15 Return temperature sensor 16 Supply temperature sensor 20 Make up water supply 21 By pass pressure regulator REQUI...

Страница 78: ...on selectable Maintenance Info menu Target Mod Sensor non selectable Supply Max See Figure 80 page 89 for details Target Adjust non selectable Supply Min not available for DHW Supply Max OD Reset Max...

Страница 79: ...culator exercising freeze protection setup and restore to factory default option See page 80 PRIORITY 1 These settings control operating tempera tures and behaviors for systems that are assigned to PR...

Страница 80: ...out Changing this setting is NOT recom mended WWSD TEMP WWSD stands for warm weather shut down It means the boiler will not be allowed to re if the out side temperature is greater than the WWSD settin...

Страница 81: ...lated by control NONE no reset xed target temperature 0 10V target temperature based on analog input from remote source ODT outdoor reset operation default setting Not adjustable in Basic Mode see Adv...

Страница 82: ...nd analog input 0 10V remote modulation is used for space heating wire the DHW aquastat to Input 2 TT2 and assign INPUT 2 as PRIORITY 1 and INPUT 1 as PRIORITY 2 with SOURCE set to 0 10V INPUT 1 Assig...

Страница 83: ...d output is energized if there is an input closure on this boiler The assigned output will de energize once there are no input on this boiler post purge has nished and post pump time has expired If th...

Страница 84: ...ITCH BLOWER SPEED RPM FLAME SIGNAL See following pages for details OUTPUTS STATUS GAS VALVE CIRC OUTPUT 1 CIRC OUTPUT 2 CIRC OUTPUT 3 BOILER CIRC BLOWER SIGNAL ADD L HEAT DEMANDS ALARM See following p...

Страница 85: ...NUAL RESET CNT See following pages for details AUTO RESET CNT See following pages for details LOCKOUT HISTORY 1 LOCKOUT HISTORY 2 LOCKOUT HISTORY 3 LOCKOUT HISTORY FAULT NAME FAULT TYPE TIME HH MM AM...

Страница 86: ...tus on Input 1 Input 1 can be TT1 or 0 10VDC input Input 2 Call for heat status on Input 2 Input 3 Call for heat status on Input 3 0 10V Voltage input for target adjust or modulation for single boiler...

Страница 87: ...f boiler F Shows Boiler Out temperature of boiler Shows priority being satis ed updated based on active demand Shows system type of call for heat updated based on active demand OF Shows the sequence p...

Страница 88: ...lockout occurred Date Displays date that lockout occurred Status Displays what the status of the boiler was at the time of the error Temperatures Choose this to view the Boiler Temperatures at the ti...

Страница 89: ...n maintenance reminders and during lockouts Phone Contractor phone number Model Displays the boiler model selected in the boiler setup CP Number Enter the CP of the boiler Installed Enter the date the...

Страница 90: ...Part number 550 100 191 0917 90 gas fired water boiler 70 110 155 Boiler Manual Notes...

Страница 91: ...to the system 3 Close zone isolation valves 4 Open quick ll valve on cold water make up line 5 Open purge valve 6 One zone at a time open the isolation valves Allow water to run through the zone push...

Страница 92: ...that system pressure rises to correct cold ll pressure 8 After the system has operated for a while eliminate any residual air by using the manual air vents located throughout the system 9 If purge va...

Страница 93: ...ors when re connecting them 2 Connect a voltmeter across each pair of incoming wires Close each thermostat zone valve and relay in the external circuits one at a time and check the voltmeter reading a...

Страница 94: ...carbon monoxide emissions which will result in severe personal injury or death Check gas piping 1 Check around the boiler and inside the boiler jacket for gas odor following the procedure of page 53 o...

Страница 95: ...ecks continued Figure 82 Operating instructions WARNING Verify that the control is set for the correct boiler model before proceeding Part number 550 100 191 0917 95 gas fired water boiler 70 110 155...

Страница 96: ...throttle screw only as needed to meet the combustion values given in Figure 86 1 Throttle screw adjustment is only necessary if speci ed elsewhere in this manual or if combustion tests indicate the ne...

Страница 97: ...alue during operation given in Figure 90 page 105 If not adjust as necessary Then navigate to DIAGNOSTICS Manual test mode see Figure 76 page 85 and force the ring rate to HIGH high re After the boile...

Страница 98: ...xchanger joint contact your Weil McLain representative for instructions to correct the problem b If the mirror test does not reveal a leak at the condensate dish joint but there are signs of weepage o...

Страница 99: ...d as outlined by control manufacturers Boiler should be operating and should go off when controls are tested Verify controls cause automatic reset lockout or manual reset lockout as desired Additional...

Страница 100: ...r interior jacket door gaskets 102 Clean condensate trap 102 Check all piping for leaks 102 Check air openings 103 Flue vent system and air piping 103 Check water system 103 Check expansion tank s 103...

Страница 101: ...ent parts section of this manual These parts must be on hand when you perform the rst year inspection in the event they must be replaced Failure to replace the items above when needed could result in...

Страница 102: ...f the boiler and components Remove any obstructions Do not use solvents to clean any of the boiler components The components could be damaged resulting in unreliable or unsafe operation Clean condensa...

Страница 103: ...urns from the system Do not use automatic air vents in systems with closed type tanks The air will escape from the system instead of returning to the tank Eventually the tank will waterlog and no long...

Страница 104: ...is still not acceptable check combustion values If combustion is properly adjusted obtain a replacement burner from Weil McLain Check ame signal 1 Navigate to Diagnostics Inputs on the control display...

Страница 105: ...tions remain heated Long periods of low heating can cause property damage 4 The selected boiler will run at the forced rate until it is either returned to AUTO the user selects End Manual Test on the...

Страница 106: ...rendering it inoperative When manually operating the lever water will discharge and precautions must be taken to avoid contact with hot water and to avoid water damage Before operating lever check to...

Страница 107: ...Check the following 1 Make sure thermostat is calling for heat and contacts including appropriate zone controls are closed Check for 24 VAC between thermostat wire nuts and ground 2 Make sure all exte...

Страница 108: ...For dual sensors the temperature difference between the sensors must be no more than 10 F 2 Use the resistance values at 32 F 60 F 70 F and 212 F to measure the sensor resistance at known temperatures...

Страница 109: ...h automatic reset conditions and manual reset conditions See Figure 66 page 70 for information available on the control display and navigation instructions for all menus 2 Figure 94 shows the screen b...

Страница 110: ...ckout History 1 Details of present or last recorded lockout Select and press the enter key for more details Lockout History 2 Details of boiler during the second oldest lockout still in memory Select...

Страница 111: ...t needs to be adjusted Check for loose connections and proper pin alignment engagement on the control s plug P9 Comm board JP6 J1 and the back of the display circuit board Check for continuity on the...

Страница 112: ...emperature goes above 200 F when the burner is running Automatically resets when Supply temperature goes below 200 F Verify proper ow direction of the system circulator This circulator must be install...

Страница 113: ...ns FLAME FAULT Occurs if ame is detected when there should be no ame Reset using manual reset screen on display Burner may be operating too hot due to incorrect combustion Inspect ame and conduct comb...

Страница 114: ...n control and high altitude is selected for installations 5 500 above sea level Check ignition cable resistance Should measure 1000 Ohms 50 Ohms Check for ue pipe and intake pipe restrictions or block...

Страница 115: ...it includes components that may have to be replaced when accessing or disassembling parts of the boiler Failure to replace damaged components and to use only the parts speci cally intended for the boi...

Страница 116: ...Part number 550 100 191 0917 116 gas fired water boiler 70 110 155 Boiler Manual Notes...

Страница 117: ...es prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation f Remove the four 4 10mm hex nuts item 9 that secure the heat exchanger cover plate item 6 g...

Страница 118: ...Figure 102 Accessing the burner or heat exchanger see Legend on page 117 Part number 550 100 191 0917 118 gas fired water boiler 70 110 155 Boiler Manual Cleaning heat exchanger ue side 70 continued 7...

Страница 119: ...ontrol module item 16 to the control bracket and reconnect all connectors and wire harnesses 3 Reinstall the burner item 10 and burner gasket item 13 on the cover plate item 6 Tighten the burner screw...

Страница 120: ...ure the heat exchanger cover plate item 6 g Disconnect the ground wire and ignition cable from the igniter item 7 Label all wires prior to disconnection when servicing controls Wiring errors can cause...

Страница 121: ...igure 104 Accessing the burner or heat exchanger see Legend on page 120 9 Part number 550 100 191 0917 121 gas fired water boiler 70 110 155 Boiler Manual Cleaning heat exchanger ue side 110 continued...

Страница 122: ...rence 2 Reinstall the control module item 14 to the control bracket and reconnect all connectors and wire harnesses 3 Reinstall the burner item 9 and burner gasket item 12 on the cover plate item 6 Ti...

Страница 123: ...OMMENDED to remove the blower gas valve venturi assembly item 2 from the cover plate item 6 by removing the two 5 16 locknuts attaching them This will make removing the cover plate signi cantly easier...

Страница 124: ...er a Seat the heat exchanger cover plate gasket on the heat exchanger sealing surface b Tiltheatexchangercoverplatefrontlipdownwarduntilbacklip clearscabinetandburnercanslideinsidecombustionchamber Sl...

Страница 125: ...ttempt to remove the burner from the heat exchanger cover plate without first removing the heat exchanger cover plate from heat exchanger Damage to refractory will result This damage is dif cult to de...

Страница 126: ...hen handling these materials per instructions on page 101 of this manual Failure to comply could result in severe personal injury REINSTALL Jacket door Inspect boiler jacket door gaskets on front of c...

Страница 127: ...l vent air termination cap inside and outside cover plates and mounting hardware openings are sized for 3 SS vent pipe and 3 PVC air pipe requires eld installed 3 x 2 adapter if using 2 vent air pipes...

Страница 128: ...th internal gasket 560 907 718 220 Gasket pipe adapter to cabinet Gasket pipe adapter to cabinet applies to air and vent adapters 590 300 031 230 Gasket pipe adapter to system pipe Gasket ts inner dia...

Страница 129: ...Figure 110 Jacket assembly EVG 70 110 155 see Figure 111 page 128 for part numbers Go to www weil mclain com to locate Weil McLain distributors Part number 550 100 191 0917 129 gas fired water boiler...

Страница 130: ...sh 383 700 103 140 Gasket to seal condensate dish to internal ue pipe 383 700 104 150 Refractory insulation silicone sealant 383 700 105 383 700 244 160 Heat exchanger cover plate refractory silicone...

Страница 131: ...locate Weil McLain distributors Figure 112 Heat exchanger assembly EVG 70 110 see Figure 113 page 130 for part numbers Replacement parts continued Part number 550 100 191 0917 131 gas fired water boi...

Страница 132: ...0 181 170 Gasket to seal heat exchanger to condensate dish 383 700 205 180 Gasket to seal condensate dish to internal ue pipe 383 700 104 190 Heat exchanger cover plate refractory and gaskets includes...

Страница 133: ...Figure 114 Heat exchanger assembly EVG 155 see Figure 115 page 132 for part numbers 7 Replacement parts continued Part number 550 100 191 0917 133 gas fired water boiler 70 110 155 Boiler Manual...

Страница 134: ...ntents Part Number Model 70 Model 110 100 Relief valve 30 PSIG relief valve shipped loose for eld installation 383 500 095 110 Pressure temperature gauge Shipped loose for eld installation 380 000 000...

Страница 135: ...eil McLain distributors Replacement parts continued Figure 117 Combustion components for EVG 70 110 155 see Figure 117 page 134 for part numbers 110 155 70 Part number 550 100 191 0917 135 gas fired w...

Страница 136: ...oltage not shown Wire harness EVG 70 591 392 047 Wire harness EVG 110 591 392 044 Wire harness EVG 155 591 392 043 200 Wire harness low voltage not shown Wire harness EVG 70 591 392 048 Wire harness E...

Страница 137: ...distributors Replacement parts continued Figure 119 Controls and electrical assemblies EVG 70 110 155 see Figure 120 page 136 for part numbers 9 2 6WDQGDUG TXLSPHQW Part number 550 100 191 0917 137 g...

Страница 138: ...nce openings 5 Vent connection 3 PVC 6 Gas connection 7 Condensate trap nozzle 8 Air connection 3 PVC Figure 120 Dimensional data Evergreen 70 110 155 all dimensions in inches Part number 550 100 191...

Страница 139: ...For vent air pipe lengths less than the maximum the derate equals the value above Input derate vs vent length times vent length 100 THE OUTDOOR SENSOR SUPPLIED WITH THE BOILER MUST BE INSTALLED UNLES...

Страница 140: ...s in this manual Combustion air piping can be individually piped or manifolded See the Advanced Manual for manifolded air piping Boilers in system Model EVG Total Input Output Heating capacity Boiler...

Страница 141: ...______ Btu Input ___________________ CERTIFIED THAT Installation instructions have been followed Check out sequence has been performed Information on next two pages is certi ed to be correct Informati...

Страница 142: ...___________ V Circulator 1 ON___ OFF___ Boiler Rotation Type _________ Boost Time ___________ Mins Circulator 2 ON___ OFF___ Rotate Frequency ____Days System Off Diff ___________ F Circulator 3 ON___...

Страница 143: ...elay Time ___________ Mins Mod Delay Time ___________Mins Stabilization Time ___________ Mins Stabilization Time ___________ Mins Stabilization Time ___________Mins Add Delay Time ___________Sec Add D...

Страница 144: ...tus Temperatures Temperatures Temperatures Status Status Status Boiler out 1 Boiler out 1 Boiler out 1 Boiler out 2 Boiler out 2 Boiler out 2 Boiler in Boiler in Boiler in Flue 1 Flue 1 Flue 1 Flue 2...

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