background image

Cod.006.0001.1840 
13/07/2016 v2.2 

ENGLISH 

 

Discovery 300 AC/DC

 

 

14/34 

Peak time 

Time for which the current pulse is at the maximum value. 

Consequences of a higher value: 

 

Greater weld penetration. 

 

Facility to make deeper cuts. 

Consequences of a lower value: 

 

Reduction of heat-affected zone. 

 

Difficult to create a weld pool. 

Base time 

Time during which current output is at the base value. 

Consequences of a higher value: 

 

The filler material is spread more evenly. 

 

Increase of heat-affected zone. 

Pulse frequency 

Consequences of a higher value: 

 

Slower melt speed. 

 

Reduction of heat-affected zone. 

Slope down 

Time during which the current changes from the welding value to the 
end value by means of a slope. 

Final current 

During electrode welding the parameter makes it possible to obtain a 
uniform deposit of filler material from the start to the end of the 
welding process, closing the deposition crater with a current such as 
to deposit a final droplet of filler material. 
By keeping the torch trigger pressed during the 3rd time, the crater 
filler current is maintained thereby ensuring optimal crater filling, until 
the POST GAS time is started by releasing the torch trigger (4Th 
time). 

Post-gas 

Time of post gas delivery when the welding arc is extinguished. 

Consequences of a higher value: 

 

More effective pickling (improved appearance of workpiece at the 
end of the welding pass). 

 

Higher gas consumption. 

Consequences of a lower value: 

 

Lower gas consumption. 

 

Oxidation of electrode tip (more difficult arc strike). 

Pre-gas 

Time of gas delivery before the arc strike. 

Consequences of a higher value: 

 

This parameter allows a shielded environment to be created, 
thereby eliminating contaminants at the start of the welding pass. 

Start current 

Unit current output value immediately after the arc strike. 

Slope up 

Time during which the current changes from the starting value to the 
welding value by means of a slope. 

Spot TIG time 

When the torch trigger is pressed the welding arc persists for the time 
set in the parameter. 

Press the torch trigger again to resume the welding process. 

The arc strike procedure is as follows: 

Positioning of the torch with the electrode on the workpiece. 

Press the torch trigger and keep it pressed. 

Lift the torch slightly. 

As soon as the electrode is lifted then the HF ignition starts. 

The arc ignites for few hundredths of a second (time can be set up). 
The result of this is a very precise, not oxidized welding spot without 
any plastic deformation of the sheet. 

HF arc start 

This parameter enables the arc strike in the TIG welding procedure by 
means of a high frequency (HF) current discharge. 
The parameter prevents the inclusion of impurities at the start of the 
weld pass. 
This parameter can harm electronic boards when welding is 
performed on equipment that incorporates such devices. 

Minimum pedal current 

Minimum output current value with foot pedal controller external 
reference. 
The current is set as a percentage with respect to the "maximum foot 
pedal current" parameter. 

Q-start 

This parameter allows the unit to start in synergic pulsed TIG mode 
for the preset time interval, before switching automatically to the 
welding procedure selected on the interface panel. 
The parameter creates a weld pool faster with respect to the standard 
starting procedure. 

This parameter is useful when spot welding thin gauge sheet. 

Multi-tack 

This parameter allows thin gauge sheet to be welded without 
deformation. 

Consequences of a higher value: 

 

Welding of thinner gauge sheet without deformation. 

 

Less melting of material, slower welding process. 

AC wave in mix AC-DC 

This parameter serves to set the AC wave percentage with respect to 
the DC current output. 

Consequences of a higher value: 

 

Greater weld penetration. 

 

Less deformation. 

 

Faster creation of the weld pool. 

 

Reduced cleanliness of the workpiece. 

 

Loss of arc. 

Extra fusion 

This parameter establishes the percentage of the positive current 
wave (pickling) that is subtracted and added to the negative current 
(fusion). 

Содержание Discovery 300 AC/DC

Страница 1: ...1840 13 07 2016 v2 2 ENGLISH WECO srl Via S Antonio 22 BELVEDERE 36056 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it Discovery 300 AC DC Instruct...

Страница 2: ...Cod 006 0001 1840 13 07 2016 v2 2 ENGLISH Discovery 300 AC DC 2 34...

Страница 3: ...x AC DC 14 Extra fusion 14 AC frequency 15 AC balance 15 Electrode diameter 15 10 1 PARAMETERS ACTIVATION 16 11 WELDING SETTINGS 18 11 1 ELECTRODE WELDING MMA 18 11 1 1 MMA PARAMETERS SETTING 1ST LEVE...

Страница 4: ...nks to Synergic arc ignition selection located on the front panel it modifies the ignition according to electrode diameter Extra fusion function maximizes arc focusing for considerable thin material i...

Страница 5: ...generators provided their voltage is stabilised Connect disconnect the various devices with the machine switched off 4 2 PREPARING FOR MMA WELDING 1 Set the welding power source ON OFF switch to O uni...

Страница 6: ...t outlet 9 Connect the gas hose from the welding gas cylinder to the rear gas socket 10 Open the cylinder gas valve 11 Connect the gas hose from the welding torch to the front gas socket 12 Connect th...

Страница 7: ...flow of gas as required while the gas is flowing out 21 Set the required welding parameter values on the user interface When the remote control pedal is connected and the relative locking screw is ti...

Страница 8: ...TIG SYNERGIC PULSE When this is on itmeans that the synergic mode is active and that the operator can set just the welding current while the other parameters are automatically regulated by themachine...

Страница 9: ...ups following a RESET procedure The welding power source sets up for welding with the factory presets Subsequent power ups The welding power source sets up for welding in the latest stable welding con...

Страница 10: ...the memory clear procedure to terminate 8 SET UP INITIAL SET UP OF THE WELDING POWER SOURCE Set the welding power source ON OFF switch to O to switch the unit off S3 Hold down the button Set the weldi...

Страница 11: ...of seconds equivalent to the average current value shown using the HOLD function Current HF This parameter establishes the current value during HF discharge The value of this parameter can be set as...

Страница 12: ...or 15 seconds to fill the torch cooling circuit 9 ALARMS MANAGEMENT This LED illuminates if an incorrect operating condition occurs An alarm message appears on the following display D2 Tab 2 Alarm mes...

Страница 13: ...s Touch the workpiece with the electrode tip The welding arc will strike Long arc voltage This parameter inhibits power output when the potential between electrode and workpiece exceeds the preset thr...

Страница 14: ...f a slope Spot TIG time When the torch trigger is pressed the welding arc persists for the time set in the parameter Press the torch trigger again to resume the welding process The arc strike procedur...

Страница 15: ...ion of heat affected zone Slower melt speed AC balance This parameter establishes the positive wave vs negative wave time ratio The following figure shows two graphs with different balance value the f...

Страница 16: ...PULSE SLOW 1 3 4 6 5 4 1 3 4 6 5 4 1 2 3 4 6 5 4 1 2 3 4 6 5 4 1 3 4 4 1 3 4 4 1 2 3 4 4 1 2 3 4 4 1 Available with the user interface reference active 4 Not available with MULTI TACK active 1 3 4 6 5...

Страница 17: ...4 2 4 2 3 4 4 3 MODE PROCEDURE PARAMETER POST GAS VRD LONG ARC VOLTAGE REMOTE CONTROL FINAL CURRENT SPOT TIG TIME MINIMUM PEDAL CURRENT HF ARC START AC WAVE FORM Q START DYNAMIC ARC MULTI TACK AC WAV...

Страница 18: ...d its value are shown on the following displays D2 S3 Press this button to scroll the list of settings to edit E1 Using the encoder edit the value of the selected setting The value is saved automatica...

Страница 19: ...YN 3 SLOPE DOWN 0 0 s 0 0 s 25 0 s FINAL CURRENT 5 5 80 2 5 A 5 A 300 A 2 POST GAS 0 0 s 10 0 s 25 0 s PRE GAS 0 0 s 0 1 s 10 0 s START CURRENT 2 50 200 5 A 50 A 300 A SLOPE UP 0 0 s 0 0 s 25 0 s 1 Th...

Страница 20: ...tentiometer TIG torch When this function is active welding is performed without the following parameters SLOPE UP SLOPE DOWN All special functions 2 This parameter is set as a percentage referred to t...

Страница 21: ...0 s FINAL CURRENT 5 5 80 2 5 A 5 A 300 A 2 POST GAS 0 0 s 10 0 s 25 0 s PRE GAS 0 0 s 0 1 s 10 0 s START CURRENT 2 50 200 5 A 40 A 300 A SLOPE UP 0 0 s 0 0 s 25 0 s 1 This parameter is set as a perce...

Страница 22: ...he up slope and down slope cannot be controlled via the foot pedal The following welding procedures can be selected with the foot pedal 2T LIFT ARC 2T HF If both remote controllers are connected the f...

Страница 23: ...lose the menu 12 2 LOADING A USER JOB OF FACTORY SET JOB This function is available when welding mode is not active S2 Press and release the button LOAD JOB N xx Only when the jobs have been uploaded...

Страница 24: ...is approximately 2 or 3 mm away 2 Press 1T and keep the torch trigger pressed The arc strikes without contact with the workpiece and the voltage discharges HF cease automatically The welding current...

Страница 25: ...current parameter In these conditions the weld pool can be closed crater filler current 6 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas paramete...

Страница 26: ...he time set with the spot time parameter The current reaches the end current value in the time set in the down slope time parameter The arc is extinguished Gas delivery continues for the time set in t...

Страница 27: ...on the supply network Temperature of the environment 40 C Welding mode MMA TIG Static characteristic Work cycle 30 60 100 30 60 100 Welding current 300 A 220 A 180 A 300 A 220 A 180 A Working voltage...

Страница 28: ...Cod 006 0001 1840 13 07 2016 v2 2 ENGLISH Discovery 300 AC DC 28 34 15 SPARE PARTS...

Страница 29: ...0002 0003 FAN 30 011 0008 0011 INTERNAL FAN SUPPORT 31 050 0003 0047 INVERSION MODULE BOARD 32 040 0003 1082 TERMAL SWITCH L 300mm 80 C 33 045 0006 0066 INVERSION MODULE BRACKET 34 045 0006 0067 INVER...

Страница 30: ...Cod 006 0001 1840 13 07 2016 v2 2 ENGLISH Discovery 300 AC DC 30 34 16 ELECTRICAL DIAGRAM 16 1 DISCOVERY 300 AC DC...

Страница 31: ...Discovery 300 AC DC Cod 006 0001 1840 13 07 2016 v2 2 ENGLISH 0 31 34...

Страница 32: ...34 16 2 TORCH CONNECTOR cod 021 0004 3360 Torch Up down torch 16 3 REMOTE CONTROLLER CONNECTOR cod 021 0004 0602 Torch with potentiometer 2 kOhm 10 kOhm potentiometer Remote controller 2 kOhm 10 kOhm...

Страница 33: ...Discovery 300 AC DC Cod 006 0001 1840 13 07 2016 v2 2 ENGLISH 0 33 34...

Страница 34: ...Cod 006 0001 1840 13 07 2016 v2 2 ENGLISH Discovery 300 AC DC 34 34...

Отзывы: