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pressure to the main input of the cylinder. This can be a maximum of 690 bar (10,000psi). 
If the material to be cut is still not severed after multiple cycles and at a pressure of 690 bar, 
retract the blade and then the anvil and return the tool to the surface for inspection of the  
blade and anvil, replace if necessary. 

IMPORTANT NOTE – ENSURE THAT THE BLADE IS FULLY RETRACTED AND THAT ALL PRESSURE 
TO THE CUTTER IS RELIEVED AS IT IS RAISED TO THE SURFACE. FAILURE TO DO THIS CAN LEAD 
TO A DANGEROUS BUILD UP OF PRESSURE IN THE CYLINDER. 
 
5. 

AFTER USE  

 

When the tool is retrieved from a marine enviroment, it should be hosed off with clean water, 
allowed  to  drain  and  sprayed  externally  with  a  de-watering  fluid.  Before  storage,  inspect  the 
general  condition  of  the  tool.  Particular  attention  should  be  paid  to  the  anvil  and  blade.  The 
anvil should be clean and free from any damage or bruising on the outside diameter that would 
prevent  it  from  retracting  properly,  The  blade  edge  should  be  smooth  and  free  from  any 
serrations. Note that a slight ripple to the blade edge is acceptable and will not cause problems. 
Any minor damage can be smoothed off with an oil stone if necessary. 

 

IMPORTANT – DO NOT STORE THE TOOL WITH A COMPLETELY SEALED CYLINDER AS PRESSURE 
MAY BUILD UP DUE TO TEMPERATURE CHANGES. 

 

6. 

SERVICE  

 

IMPORTANT – ENSURE THERE IS NO HYDRAULIC PRESSURE IN THE CYLINDER BEFORE 
PERFORMING ANY SERVICE OR MAINTENANCE PROCEDURES ON THIS CUTTER 

 

It  is  unlikely  that  service  would  be  required  on  the  hydraulic  components  of  the  tool  under 
normal  circumstances,  but  a  seal  spares  kit  is  available  if  required.  The  only  parts  that  would 
need  intermittent  replacement  would  be  the  anvil  and  blade,  depending  on  the  frequency  of 
use  and materials being  cut. These parts can be ordered up on the following spares reference 
numbers, but in addition please quote the tool serial number. 
 
HCV155 seal kit, cutter and auxiliaries  Part Number 

995285 

Seal Kit auxiliary cylinder only   

Part Number 

995122 

Anvil 

 

 

 

 

Part Number 

SSC6489 

Blade   

 

 

 

Part Number 

705051c 

Blade Retaining Pin 

 

 

Part Number 

030636  

2 off 

 
We advise that any servicing should be carried out by an authorised distributor only. 
If required, the tool can be returned to the manufacturer for servicing and testing. 
 
If servicing is to be undertaken by the user, please see note on proof testing under  
SAFETY (Section 1), and the following:- 
 
All servicing operations should be carried out in a clean environment to prevent contamination 
of the oil and mating components. 
Care should be taken with all mating areas ie. threads and sealing faces, as any damage or 
abrasive contamination could cause galling or seizing on re-assembly. 

Содержание HCV155

Страница 1: ...HCV155 PRODUCT CODE No 980217 INSTRUCTIONS FOR INSTALLATION OPERATION MAINTENANCE Revision 3 issue 3 Modification No 20644 Date 17 TH Oct 2013 Copyright Allspeeds Holdings Ltd This document must not b...

Страница 2: ...all cases where an operator is present the safety aspects must be reviewed before the cutting operation is commenced No attempt should be made to cut any material that is under tension Ensure that the...

Страница 3: ...ded for use on umbilical cable and hose and will cut up to 155mm diameter It may be used on alternative materials such as electrical power or communication cables again up to a maximum of 155mm diamet...

Страница 4: ...king Stroke 10 000 690 1670 0 44 Return Stroke 2 750 190 760 0 20 Auxillary Stroke retract 2 750 190 86 0 023 Auxiliary Stroke reset 2 750 190 53 0 014 4 OPERATION Before deployment function test the...

Страница 5: ...ease note that this tool has a relief valve fitted which will blow off at approx 750 bar DO NOT leave the pressure on so that the relief valve is continually blowing off Once the material is severed p...

Страница 6: ...ELY SEALED CYLINDER AS PRESSURE MAY BUILD UP DUE TO TEMPERATURE CHANGES 6 SERVICE IMPORTANT ENSURE THERE IS NO HYDRAULIC PRESSURE IN THE CYLINDER BEFORE PERFORMING ANY SERVICE OR MAINTENANCE PROCEDURE...

Страница 7: ...such actions Also see section 9 The use of stilsons to remove the cylinder is not recommended as damage will occur 7 REPLACEMENT OF THE ANVIL Loosen the four screws 035079 and the set screw 035073 At...

Страница 8: ...ng the blade from the tool When refitting the new blade ensure the retaining pins are below the surface of the ram on both sides 9 REMOVAL OF THE MAIN CYLINDER If it is necessary to renew the hydrauli...

Страница 9: ...ber SK4377A Removing the cylinder will expose the ram bearing ring and relief valve plug and allow access to all the seals note the positions of the relief valves and ensure they are replaced in the c...

Страница 10: ...PLACING AUXILIARY CYLINDER SEALS Remove the 4 screws 035067 to free the end cap SSC6476 remove the M4 set screw to allow the piston block 709062 to be unscrewed the piston can now be removed all seals...

Страница 11: ...iary cylinder HCV155 Part List 980217 Part No Description Qty 982 130 Cutter body 1 728 076 Cylinder 1 764 114 Ram 1 774 036 Bearing ring 1 705 051c Blade 1 766 100 Blanking plug 1 SSC6489 Anvil 1 030...

Страница 12: ...End cap screw 4 701 195 Adaptor 1 Completion Kit HCV155 999021 765 338 Manifold block 1 035 134 Intensifier captive screw 4 765 315 Intensifier captive plate 1 769 012 Connectors 2 035 150 Socket cap...

Страница 13: ...er Assembly Tool SK4377A This tool can be used on RCV75 RCV75HD RCV115 RCV135 RCV155 RCV190 HCV100 HCV120 HCV250 and HCV270 cutting tools Webtool Hydraulic Intensifier HP690A available in a range on i...

Страница 14: ...R and IN this corresponds with the same markings on the bottom of the intensifier The intensifier has 2 pins in the bottom each has a seal to replace the seals remove the 4 nuts holding down the inte...

Страница 15: ...wn a close up of the manifold block with hoses and connections removed for clarity all hydraulic connection points are clearly marked if any hoses are removed it is very important that they are replac...

Страница 16: ...Page 16 of 17 Below is a schematic drawing of the hydraulic system for the HCV155...

Страница 17: ...Rope Cutters RCV capable of cutting steel wire rope up to 190mm diameter Cable Cutters HCV capable of cutting cable umbilical and armoured flexible pipe lines up to 330mm diameter Softline Cutters SL...

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