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27

Push on the burner control knobs and FlameCheck
button. Figure 44 (b).

Figure 44

Hole in frame brace

Tool holders

(a)

(b)

Control panel
push-in buttons

Step 28

Install tool holders, control panel, burner control
knobs and FlameCheck button

You will need: three tool holders, control panel, three
burner control knobs and FlameCheck button.

Hook the tool holders over the frame rail. Figure 44.

Set the control panel in place over both frame braces.
(Hold the Crossover Ignition button up while setting the
control panel in place.) Place your thumbs over the
control panel push-in buttons and push them into the
frame brace until they snap into place. Figure 44 (a).

Step 29

Secure side burner

Pull the right hand swing table up. Stand to the right side
of the barbecue. Slightly pull back both side burner
locks. Slide the side burner toward the control panel.
The locks will snap into the slots in the front and back of
the side burner. Figure 45.

Caution: Make sure both locks have snapped

into place.

Figure 45

View from top

Side view

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Содержание Genesis 5000 LP

Страница 1: ...hould keep them for future use WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled WARNING Do not try to light this appliance without reading Lighting instructions section of this manual THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Exting...

Страница 2: ...coal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber Gas Barbecue should be thoroughly cleaned on a regular basis LP gas is not natural gas...

Страница 3: ...per installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphe...

Страница 4: ...r one or more of the following patent nos U S patent 4 677 964 4 727 853 4 777 927 4 829 978 4 860 724 4 941 817 4 966 125 5 070 776 D293 067 D316 355 Australia 95 034 598 709 Austria E68678 Belgium 0 233 187 Canada Rd 1987 Reg 58 034 1 279 540 1 283 586 1 300 994 1 300 995 France Brevet 0 233 187 Germany DBP 3682191 Italy 0 233 187 Luxembourg Brevet 0 233 187 Netherlands Ned Octrooi 0 233 187 New...

Страница 5: ...id read thermometer for precision cooking d Heavy gauge steel Flavorizer Bars vaporize just the right amount of drippings for flavoring e Separate burners for temperature control f Crossover Ignition System with Gas Catcher Ignition Chamber g Weber Warm Up Basket for additional cooking or warming space h Locking casters for additional portability i FlameCheck Safety System automatically shuts off ...

Страница 6: ...in city gas The valves and orifices are for LP gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The area around the LP tank must be free and clear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with ...

Страница 7: ...iameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long Step 1 Check package contents Cooking box assembly Lid assembly Hose Bottom tray Front panel Two accessory trays Control panel While we give much attention to our products unfor tunately an occasional error may occur If a part is miss...

Страница 8: ...Smoker flue Steam N Chips Smoker water pan Warm Up Basket Work table Two swing tables Left end panel 1 Panels and doors are identified with removable stickers Please leave on during assembly Three back panels 2 Right end panel 3 Left hand glass door assembly LH Two right hand glass door assemblies RH Serving tray W E B E R W E B E R W E B E R W E B E R 1 2 3 LH RH ...

Страница 9: ...pport rod Slide Left hand slide bar assembly Assembly consists of Left hand slide bar Support rod Slide 9 Right frame Caster frame Warming rack Manifold bracket Cooking grate Narrow cooking grate Seven short Flavorizer Bars Catch pan holder Catch pan Two drip pans Thermometer ...

Страница 10: ...size 1 4 20 keps nut actual size Two plastic buttons Two hair pin cotters Two swing table end brackets Two casters Side burner assembly Burner grate Side burner knob Two side burner locks Check contents of hardware packs Four 10 24 x 1 3 4 inch machine screws actual size Twenty three 1 4 inch nylon washers actual size Four 10 24 hex nuts actual size Three burner control knobs FlameCheck button Thr...

Страница 11: ...ers two 1 4 20 x 1 2 inch bolts and a 7 16 inch wrench Note Work on carpeted area on grass or on one of the boxes to protect the finish during frame assembly Put the frame pieces so the leg tabs are up Put the right frame to your right and left frame to your left Figure 2 Slip the two frame halves together with the tabs inside until the tabs of the right frame are inside the left frame and the hol...

Страница 12: ...nector Tighten Figure 4 Figure 4 Bushings down Step 4 Continue frame assembly You will need frame assembly wheel frame assembly front panel caster frame four 1 4 20 x 1 2 inch bolts four nylon washers and a 7 16 inch wrench Place the caster frame onto the tabs of the left frame with the dimple to the inside Figure 3 Place the wheel frame onto the tabs of the right frame with the dimple to the insi...

Страница 13: ... assembly over The front frame connector should correspond with Figure 6 Step 8 Install left end panel You will need frame assembly and left end panel Number 1 Place the bottom of the left end panel on the caster frame lower cross piece Set the end panel upright in place Figure 7 Figure 7 Step 6 Insert casters You will need frame assembly and two casters Push the casters firmly into the caster ins...

Страница 14: ... other push in the plastic buttons They should cover the flanges of the panels up against the wheel and caster frames Figure 9 Figure 9 Wheel frame Caster frame Step 10 Install side burner locks You will need frame assembly 2 side burner locks and a 7 16 inch wrench Loosen the right rear 1 4 x 20 bolt Install the side burner lock The U shape cut out of the lock slips down over the bolt Tighten wit...

Страница 15: ...a b and c the burners are correctly aligned If you answered NO the burners are misaligned Contact your dealer Do not use your barbecue Slide the cooking box to the left within the frame Put the washer on the bolt Insert the bolt through the cooking box and frame with the head of the bolt outside the box Figure 12 Add keps nut Tighten by holding the bolt with pliers while you tighten the nut with t...

Страница 16: ...of the quick disconnect fitting clean while disconnected Pipe compound should be used which is resistant to the action of propane gas when connections are made The outdoor connector must be firmly attached to rigid permanent construction Typical propane gas supply installation Figure 14 Gas line piping If the length of line required does not exceed 50 feet use a 5 8 O D tube One size larger should...

Страница 17: ...e side burner fitting Do not use pipe dope tape or any other type of sealant on the fittings or hose Use an 11 16 wrench to remove the protective brass cap from the side burner fitting on the manifold Figure 17 CAUTION When removing the cap use a 5 8 inch wrench to hold the side burner fitting to keep it from becoming loose If the side burner fitting should loosen tighten before attaching side bur...

Страница 18: ...me brace Figure 19 Frame brace Manifold bracket Step 17 Install brace panel You will need brace panel Slide the side burner back Insert the tabs into the slots in the frame brace at the wheel legs Make sure the side burner hose is to the front of the barbecue Figure 20 a Slide up until the notch at the bottom of the brace panel fits over the cross brace Figure 20 b Slot in frame brace Frame brace ...

Страница 19: ...he right end panel over the brace panel Make sure the gas supply hose is on the outside of the panel Put the washer on the 1 4 20 x 1 1 2 inch bolt and insert bolt through both panels and frame brace Add hex nut and tighten Figure 21 Place a nylon washer on the 1 4 20 x 1 2 inch bolt Insert the bolt through the top of the right end panel and the brace panel Put on wing nut and tighten Figure 22 Fi...

Страница 20: ...d the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter Insert the top of the igniter up through the large part of the keyhole in the frame brace Loosen the igniter lock nut and slide the igniter to the rear of the keyhole Tighten the igniter lock nut Figure 24 Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable w...

Страница 21: ...way cracked or damaged do not use swing table Call our Customer Service Center to order a new part WARNING The load limit for the swing table is 30 pounds Figure 26 c View from rear of barbecue Hinge rod b a Step 21 Install left hand swing table You will need swing table end bracket two 10 24 hex nuts two 10 24 x 1 3 4 inch machine screws left hand slide bar assembly swing table four nylon washers...

Страница 22: ...locked position Figure 28 View from rear of barbecue Support rod Locked position Unlocked position Figure 28 Slide Step 22 Install right hand swing table You will need swing table end bracket two 10 24 hex nuts two 10 24 x 1 3 4 inch machine screws right hand slide bar assembly swing table four nylon washers screwdriver and pliers Allow the slide bar to hang down Push the support rod into the lowe...

Страница 23: ...he end bracket at an angle so the lower tab is inside the frame tube Push the bracket into the frame Check to see that the lower tab of the bracket is hooked in the slot in the frame Figure 30 c To fully seat the bracket you may have to tap it lightly with a hammer WARNING If swing table end bracket is in any way cracked or damaged do not use swing table Call our Customer Service Center to order a...

Страница 24: ... checks Slide back the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure Figure 34 a Slide the collar closed Figure 34 b If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Turn on gas supply DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or op...

Страница 25: ...38 Check a Hose to manifold connection Figure 36 a b Manifold to side burner hose connection Figure 36 b WARNING If there is a leak at connections a or b retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your dealer c Side burner hose to side burner connection...

Страница 26: ...an Slide the catch pan into the catch pan holder with its finger grip towards you Figure 41 Figure 42 Bottom tray Finger grip Step 25 Install cooking grates You will need two cooking grates The open U of the cooking grates goes down The wide cooking grate goes to the right narrow grate goes to the left side of the cooking box Set the cooking grates onto the ledges in the cooking box Figure 39 Figu...

Страница 27: ...in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place Place your thumbs over the control panel push in buttons and push them into the frame brace until they snap into place Figure 44 a Step 29 Secure side burner Pull the right hand swing table up Stand to the right side of the barbecue Slightly pull back both side burner locks Slide the side...

Страница 28: ...nstallation You will need work table serving tray Warm Up Basket warming rack thermometer two tubing plugs and a hammer Insert one end of the Weber Warm Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid Figure 47 a Set the work table onto the left side rails Figure 47 b Place porcelain serving tray on the work table Figure 47 c Set the w...

Страница 29: ... several times so that it clicks each time 7 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box If the burner is lit continue to hold the FlameCheck button down for about 8 seconds When the button is released the burner will stay lit WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clea...

Страница 30: ...clockwise 3 Turn gas supply valve on 4 Push Front burner control knob down and turn to START HI WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push down and hold the FlameCheck button down 4 7 8 5 3 1 2 6 Figure 2 Manual Lighting DANGER Failure to open lid while igniting the barbecue or not waiting 5 minut...

Страница 31: ...rizer Bars or cooking grates in a self cleaning oven Replacement cooking grates and Flavorizer Bars are available through your retailer or the Weber Stephen Customer Service Center Outside surfaces Use a warm soapy water solution CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Bottom t...

Страница 32: ...L will be your best settings for long duration smoking Smoke will start in approximately 10 minutes and last as long as 45 minutes If you require more smoke flavor refill the smoker with FireSpice Chips and or Chunks and refill the water pan with water The Steam N Chips Smoker may be used to enhance any of the meat poultry and fish recipes in the gas barbecue cookbook Cook with the lid down accord...

Страница 33: ...rag or brush to apply it Make sure main burners are in the OFF position Make sure side burner is OFF Remove valve control knob and screws Remove enamel top Put the FlameCheck button on the FlameCheck valve To perform leak checks turn on gas supply Push the FlameCheck button down and hold down until leak checking is complete This will allow gas to fill the hose and manifold WARNING Do not ignite bu...

Страница 34: ... Barbecue heats unevenly 4 One or more of the burners do not ignite Figure 6 Figure 7 Venturi Air shutter Venturi fin Weber Spider Stopper Guard DANGER Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture Th...

Страница 35: ...t of the burners and carefully set it down Figure 12 g Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box Figure 13 Figure 11 View from behind cooking box Thumb screws Figure 12 Guide screw CAUTION The burner openings must be positioned properly over the valve orifices Figure 15a Check proper assembly before fastening manifold in place Figure 15b ...

Страница 36: ...d in the flame The probe senses the heat from the Front burner and activates the FlameCheck valve The valve allows the gas to flow into the Front burner If the Front burner should go out for any reason the thermocouple probe will cool off thereby closing the FlameCheck valve which stops the gas flow to the burners If the FlameCheck Safety System should fail to operate contact your dealer Center li...

Страница 37: ... the cooking grates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Cure Clean Weber Spider Stopper Guards See Section Annual Maintenance Str...

Страница 38: ...oting WARNING Before attempting any troubleshooting steps all gas controls and supply valves should be in the OFF position Side Burner Maintenance WARNING All gas controls and supply valves should be in the OFF position Check igniter Remove side burner cover To remove side burner cover remove control knob and screws that hold cover to bottom Figure 19 Make sure wire is connected between igniter an...

Страница 39: ...39 ...

Страница 40: ...3 7 8 9 10 11 12 13 14 15 16 19 20 22 24 25 28 29 33 34 35 36 37 38 39 41 47 23 24 18 67 70 66 65 63 61 60 59 55 58 54 52 51 50 49 48 2 2 2 3 LH RH RH 21 18 26 31 32 40 19 53 46 62 1 4 6 44 27 43 30 57 56 17 64 17 71 42 45 43 ...

Страница 41: ...y 23 10 24 x 1 3 4 inch machine screws 4 24 10 24 hex nuts 4 25 Caster frame 26 Bottom tray 27 Casters 2 28 Catch pan holder 29 Catch pan 30 Drip pans 2 31 Left hand glass door assembly 32 Right hand glass door assemblies 2 33 Frame connector w bushings 34 Accessory trays 2 35 Wheel hub caps 2 36 Wheels 2 37 Axle 38 Front panel 39 Frame connector 40 Wheel frame 41 1 4 20 hex nut 42 1 4 20 wing nut...

Страница 42: ...ble Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for reference We also welcome any comments or suggestions you might have regarding our products We wish your family the best in outdoor cooking enjoyment Weber Stephen Products Company Customer Service Cen...

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