Webasto Transit Vancouver Standard Скачать руководство пользователя страница 4 | Manualshive

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4

Vancouver

Ford Transit

Kit Contents

Item

Number

Part Number

Description

Quantity

1

5012085A

VAN KIT VANCOUVER 12V W-Thermostat 1

2

5012113A

CONTROL HEAD ASSY A/C ONLY TRANSIT

1

3

5012356B

INSTALL MANUAL TRANSIT –Vancouver

1

4

5012221A

BRACKET ADAPTER VANCOUVER

1

5

5011613

TIE-IN KIT TRANSIT

1

6

5012357A

WIRE HARNESS VANCOUVER TRANSIT 1

7

5011594

THREADED PLATE M8X1.25

4

8

620406Z

CABLE TIE 11 INCH BLACK

15

9

5011487A

SCREW SELF DRILLING 0.25 X 1 INCH

7

10

5001321A

BOLT HFH M6-1.0 6G X 20 8.8 ZP CLEAR

12

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Содержание Transit Vancouver Standard

Страница 1: ...Refrigerant recovery and recharging machine Oetiker crimping pliers 1 2 Ford Transit 2015 Present 3 5 Liter 148 wheelbase High roof For kit 5012355 Special instructions for these models Part locations...

Страница 2: ...esting for Leaks 8 1 3 Scope 9 1 4 Applicability of Manual 9 1 5 Meaning of Warnings Cautions and Notes 9 1 6 Safety 10 1 7 Legal Provisions for Installation 10 1 8 Prohibition on Venting 10 General R...

Страница 3: ...to install or repair Webasto heating or cooling system unless you have the proper certifications technical skills tools and equipment required to properly complete the necessary procedures ALWAYS care...

Страница 4: ...HEAD ASSY A C ONLY TRANSIT 1 3 5012356B INSTALL MANUAL TRANSIT Vancouver 1 4 5012221A BRACKET ADAPTER VANCOUVER 1 5 5011613 TIE IN KIT TRANSIT 1 6 5012357A WIREHARNESSVANCOUVERTRANSIT 1 7 5011594 THRE...

Страница 5: ...1 14 PPC201065A TXV MOUNTING PLATE OUTER 1 15 152560Z LOCK WASHER 1 16 5011166A REFRIGERANT HOSE BURGAFLEX H 10 3090 R 10 meters 17 5011164 REFRIGERANT HOSE BURGAFLEX H 06 3090 R 10 meters 18 62068105...

Страница 6: ...5INC 2 25 905682A GROMMIT 2 inch 2 26 5011202 FITTING REFRIGERANT 45 06MTHD 06HOSE 1 27 62U003AA093 AIR DUCT ENDPIECE MODULAIR 1 Black 1 28 5011002A FITTING REFRIGERANT 90 6CONN 6HOSE 1 29 5011005A F...

Страница 7: ...nsit Vancouver 7 33 5000534A SCREW PAN T20 SS 4 34 5012015 WASHER FLAT M6X18 8 35 629069011A DRAIN TEE 1 36 905163 M8 BOLT 4 37 902713 WASHER 4 38 629070001 ANTI CONDENSATION TAPE 1 meter 39 5001322A...

Страница 8: ...r death from explosion fire or contact with acid saturated refrigerant or oil mists Webasto recommends that the system be serviced using a flush and purge station such as a Robinair unit or similar eq...

Страница 9: ...4 Applicability of Manual These non binding installation instructions apply to the make model listed on the front cover of this installation manual Due to optional equipment there may be build variat...

Страница 10: ...quiring the removal of refrigerants be serviced by a certified technician under section 609 of the Clean Air Act and that all refrigerant be reclaimed and recycled Vehicle operation must not be impair...

Страница 11: ...st be treated with anti corrosive coating Secure hoses cables and wiring harnesses with cable ties and fit protective hoses around them at chafing points Fit edge protectors split fuel hose grommet sp...

Страница 12: ...the mounting bracket 30 using four bolts 36 and washers 37 3 Install the Vancouver top bracket 4 to the Vancouver unit 1 using four bolts 10 4 Mount the Vancouver assembly to the mounting bracket usin...

Страница 13: ...he refrigerant valve 18 Yellow cap Black threaded retainer Black plastic sleeve discard NOTE The arrow on the valve indicates the direction of flow 6 Install the refrigerant valve and bracket in the l...

Страница 14: ...Description Quantity 5 5011613 Tie In Kit Transit 1 28 5011002 Fitting Refrigerant 90 06 1 11 5011028 Fitting Refrigerant 45 06 1 17 5011164 Refrigerant Hose H 06 As needed 13 5011428 Cap Screw 1 14...

Страница 15: ...Protect the cut edge against corrosion and install the rubber grommit 25 9 Remove the A C manifold from the TXV Ensure that the sealing surfaces are clean of debris NOTE Lubricate the o rings with PA...

Страница 16: ...ith making A C hoses A Using blade type hose cutters cut the hose in one cut The cut edge must be clean and flush B Place two properly sized clips in the clip holder The clips should both be facing th...

Страница 17: ...17 Ford Transit Vancouver D Lubricate the fitting with PAG oil and insert the fitting until the shoulder of the fitting is touching the clip holder E Using Oetiker pliers crimp the clips closed...

Страница 18: ...t valve Loosely install the TXV plate 14 13 15 NOTE The arrow on the bottom of the valve shows the direction of refrigerant flow 12 Using a 6 45 fitting 11 connect the refrigerant hose to the input si...

Страница 19: ...ct the refrigerant hose 16 to the low pressure port of the tie in kit Route the A C hose along the chassis and through the holes drilled in the floor 15 Using the 10 90 fitting 29 connect the low pres...

Страница 20: ...6 Self Tapping Screw 2 24 5011929 Self Tapping Screw 2 2 5012113 Control Head Assy A C Only 1 33 5000534 Screw Pan Head 4 35 629069011 Drain Tee 1 8 620406 Cable Tie 11 inch As needed 23 5001085 Cable...

Страница 21: ...l not penetrate the outer sheet metal 19 Mount the relay strip to the vehicle using two self tapping screws 12 Mount the fuse block to the vehicle using one self tapping screw 24 Route the wiring harn...

Страница 22: ...E Headliner shown installed for refer ence purposes 22 Drill a 1 25 inch 32 mm hole in the rear of the left foam panel approximately centered between the two indents Route the control panel wiring har...

Страница 23: ...the map light assembly 25 Route the power portion of the wiring harness under the flooring to the battery compartment NOTE Due to vehicle build variations the images in this manual may not be represe...

Страница 24: ...tery compartment 28 Connect the positive wire to the fuse installed earlier Connect the ground wire to a good ground point Route and secure the wiring to prevent chaffing NOTE Do not secure the drain...

Страница 25: ...urer s procedures using the chart below 37 Check the A C system for leaks 38 Attach the refrigerant label 20 to the vehicles radiator support 39 Reinstall all interior panels and components that were...

Страница 26: ...26 Ford Transit Wiring Diagram...

Страница 27: ...Ford Transit Vancouver 27...

Страница 28: ...Webasto Product N A Inc Technical Assistance Hotline USA 800 555 4518 Canada 800 667 8900 www webasto us www techwebasto com Org 11 2016 Rev 05 2020...

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