Wayne-Dalton TOROQUEMASTER PLUS Скачать руководство пользователя страница 8

section until it is seated against bottom section. Align vertical marks in the upper align-

ment sticker, with the lower alignment sticker on right hand side, on the back of door. Keep 

sections aligned. Flip hinges up. Fasten center hinge(s) first; then end hinges last using 1/4” 

- 14 x 5/8” self tapping screws.

NOTE:

 To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the 

center hinge leaf with one 1/4” - 14 x 5/8” self-tapping screw then secure the other two 

holes.

NOTE:

 Larger doors with double graduated end hinges, fasten both hinges to connect the 

sections using 1/4” - 14 x 5/8” self-tapping screws.
Repeat same process for other sections, except top section.

IMPORTANT: 

PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE 

SECURING WITH 1/4” - 14 X 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP 

BETWEEN THE HINGE LEAFS AND THE SECTIONS.

NOTE:

 Install lock at this time (sold separately). See optional installation step, Side Lock.

Intermediate 

section

Lock 

section

Bottom 

section

Vertical 

track

Vertical 

track

Alignment

sticker

Alignment

sticker

Alignment

sticker

P/N  # 327985        NEW 9-04-0

6

P/N  # 327985        NEW 9-04-0

6

P/N  # 327985        NEW 9-04-06

P/N  # 327985        NEW 9-04-06

P/N  # 327985        NEW 9-04-0

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Center 

hinge(s)

Center 

hinge(s)

Left graduated end hinge 

with short stem track roller

Right graduated end hinge 

with short stem track roller 

1/4”-14 x 5/8” Self tapping screw locations

1/4”-14 x 5/8” Self tapping screw locations

Left double graduated 

end hinge with long 

stem track roller

Right double graduated 

end hinge with long 

stem track roller

Attaching Top Fixtures To Top Section

 

7

 

To install the top fixtures, align the top holes in the top fixture base with the second set of 

holes in the end cap of the top section. Fasten to section using (4) 1/4” - 14 x 5/8” self tap-

ping screws. Secure the top fixture slide to the fixture base loosely using (2) 1/4” - 20 x 5/8” 

carriage bolts and (2) 1/4” - 20 flange hex nuts. Insert short stem track roller into top fixture 

slide. Repeat the same process for the right hand side.

NOTE:

 The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixture.

NOTE:

 Ensure the top fixture slide is able to slide along the top fixture base. If needed, loosen 

the 1/4” - 20 flange hex nuts.

1/4”- 14 x 5/8”

Self-tapping screws

Insert short stem 

track roller

Top fixture 

base

Top fixture 

slide

(2) 1/4”- 20 Flange hex nuts

End 

cap

(2) 1/4”- 20 x 5/8”

Carriage bolts

2nd 

Set

Top section

Top fixture slide

Attaching Drawbar Operator Bracket

 

8

 

NOTE:

 If you’re installing a drawbar operator, the drawbar operator bracket must be mounted 

and secured prior to installing top section.

IMPORTANT: 

TO AVOID POSSIBLE DAMAGE TO YOUR DOOR, WAYNE DALTON RECOM-

MENDS REINFORCING THE TOP SECTION WITH A STRUT.

IMPORTANT: 

WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER 

TO THIS DOOR, A WAYNE DALTON OPERATOR/ DRAWBAR OPERATOR BRACKET MUST 

BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY STRUT 

PROVIDED WITH THE DOOR. THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC-

CORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED 

PROPERLY.
Remove, but retain (4 - 6) 1/4” - 20 x 7/8” self drilling screws from the center of the strut, 

allowing the drawbar operator bracket to slide between the section and the strut.
Locate the center of the top section and slide drawbar operator bracket under strut until the 

drawbar operator bracket is seated against the strut flange.

NOTE:

 Prior to fastening drawbar operator bracket to top section, ensure the top edge of 

drawbar operator bracket is aligned with the top edge of the section, as shown.
Attach the drawbar operator bracket using (8) 1/4” - 20 x 11/16” self drilling screws (as 

shown). Finish re-attaching the strut using the self tapping screws removed previously.

=

Top section

Center line of 

top section

Drawbar operator 

bracket label

NOTE:

 For retro fit applications, the drawbar operator 

bracket must be aligned with an existing drawbar operator.

(8) 1/4” - 20 x 11/16”

Self-drilling screws

Drawbar operator bracket 

in place under strut

Top section

Strut

Drawbar 

operator bracket

Strut

Top section

1/4” - 20 x 7/8”

Self-drilling screws

Strut

Remove screws first, install operator bracket,

then finish re-attaching the strut using the

screws removed previously.

Stacking Top Section

 

9

 

Place the top section in the opening. Temporarily secure the top section by driving a nail in 

the header near the center of the door and bending it over the top section. Now, flip up the 

hinge leaves, hold tight against section, and fasten center hinges first and end hinges last 

(refer to step, Stacking Sections). Vertical track alignment is critical. Position flag angle or wall 

angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the 

bottom lag screw. Flag angles or wall angles must be parallel to the door sections. Repeat for 

other side.

IMPORTANT: 

THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE 

8

Содержание TOROQUEMASTER PLUS

Страница 1: ...age Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 9 Optional Installation 15 TorqueMaster Plu...

Страница 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Страница 3: ...E 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the ga...

Страница 4: ...The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a...

Страница 5: ...tical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tub...

Страница 6: ...b bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which i...

Страница 7: ...applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 5 IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE...

Страница 8: ...hex nuts End cap 2 1 4 20 x 5 8 Carriage bolts 2nd Set Top section Top fixture slide Attaching Drawbar Operator Bracket 8 NOTE If you re installing a drawbar operator the drawbar operator bracket must...

Страница 9: ...pper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered s...

Страница 10: ...inding shaft Cam peak straight up Splines Groove Round notch in flag angle 5 Winding shaft Cam peak straight up Insert winding shaft into flag angle Bearing FOR DOUBLE SPRING APPLICATIONS Repeat for l...

Страница 11: ...cable lift drums d TorqueMaster spring tube is installed correctly e Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locke...

Страница 12: ...sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17...

Страница 13: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Страница 14: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 14...

Страница 15: ...see illustration 2 With the door in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling o...

Страница 16: ...CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot...

Страница 17: ...S TORQUEMASTER PLUS SPRINGS Pawl knob s located on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful man...

Страница 18: ...te to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non comm...

Страница 19: ......

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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