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Wayne-Dalton TOROQUEMASTER PLUS, Инструкция по установке и руководство пользователя, Страница: 10 / 20

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Installing Cable Drum Assemblies

 

13

 

NOTE:

 Cable drum assemblies are marked right and left hand. Cable drums and TorqueMas-

ter

®

 spring tube assembly are cam shaped to fit together only one way.

Shake the TorqueMaster

®

 spring tube assembly gently to extend the winding shafts out about 

5” on each side. For 

single spring applications

, there will be no left hand spring in the 

TorqueMaster

®

 spring tube assembly. Lift the TorqueMaster

®

 spring tube assembly and rest it 

on top of the flag angles.

NOTE:

 Temporarily support the center of the TorqueMaster

®

 spring tube assembly until the 

center bracket is installed in Step Attaching Center Bracket to Wall.

5”

Center 

bracket

Winding 

shaft

Winding 

shaft

Winding 

shaft

Winding 

shaft

TorqueMaster

®

 

spring tube

Center 

bracket

Label

Label

TorqueMaster

®

 spring tube

TorqueMaster

®

 

spring tube

NOTE:

 For single spring applications, 

there will be no left hand spring in the 

TorqueMaster

®

 spring tube assembly.

NOTE:

 If winding shaft is not visible out 

of the right hand side, gently shake the 

TorqueMaster

®

 spring tube until 

winding shaft sticks out 5”.

NOTE:

 If both winding shafts are 

not visible, gently shake the 

TorqueMaster

®

 spring tube until 

both winding shaft sticks out 5”.

Left hand 

cable 

drum 

assembly

Right hand cable 

drum assembly

NOTE:

 Working with a partner as needed, lift 

the TorqueMaster

®

 spring tube assembly up 

and rest it on top of the flag angles.

Flag angle

Flag 

angle

Center 

bracket

Label

NOTE:

 Cable drum assemblies are marked right and left hand. Cable drums and TorqueMas-

ter

®

 spring tube assembly are cam shaped to fit together only one way.

Starting on the right hand side, pre-wrap the cable drum with the counterbalance lift cable 

1/2 wrap, as shown. Position the TorqueMaster

®

 spring tube assembly so the cam peak 

is pointing straight up. Slide the cable drum over the winding shaft until the cable drum 

seats against the TorqueMaster

®

 spring tube assembly. The winding shaft must extend past 

the cable drum far enough to expose the splines and the grooves. Align the winding shaft 

grooves with the round notch in the flag angle.

Right hand 

cable drum

Right 

hand 

cable 

drum

TorqueMaster

®

 

spring tube 

assembly

Counterbalance 

lift cable 1/2 

wrap

Counterbalance 

lift cable

Winding 

shaft

Cam peak 

straight up

Splines

Groove

Round notch 

in flag angle

5”

Winding 

shaft

Cam 

peak 

straight 

up

Insert winding 

shaft into flag 

angle

Bearing

FOR DOUBLE SPRING APPLICATIONS:

 Repeat for left hand side.

Left hand 

cable drum

TorqueMaster

®

 

spring tube 

assembly

Counterbalance lift 

cable 1/2 wrap

Counterbalance 

lift cable

Winding 

shaft

5”

Left hand 

cable drum

Splines

Groove

Round notch 

in flag angle

Winding 

shaft

Cam 

peak 

straight 

up

Insert winding 

shaft into flag 

angle

Bearing

FOR SINGLE SPRING APPLICATIONS:

 Insert the idler bracket into the left hand cable drum. 

Lightly press the idler bracket into the cable drum until two distinct clicks are heard, or the 

bracket is inserted all the way.

IMPORTANT: 

ENSURE THE SNAPS ON THE IDLER BRACKET (LEFT HAND SIDE) ARE EN-

GAGED INTO THE LEFT HAND CABLE DRUM, SO THAT IT DOES NOT COME BACK OUT.

NOTE:

 The idler bracket is designed for permanent assembly. Do not attempt to remove idler 

bracket once inserted into the cable drum.

NOTE:

 The idler bracket must extend past the cable drum far enough to expose the groove.

Align the idler bracket groove with the round notch in the flag angle.

Left hand 

cable drum

TorqueMaster

®

 

spring tube 

assembly

Counterbalance lift 

cable 1/2 pre-wrap

Counterbalance 

lift cable

Idler 

bracket

Cam peak 

straight up

Round 

notch

Groove

Flag 

angle

Snaps

Idler 

bracket

Flag 

angle

Bearing

Idler 

bracket

Snaps

Groove

Left hand 

cable drum

Idler 

bracket

Snaps

Groove

Left 

hand 

cable 

drum

Attaching End Brackets To Flag Angles

 

14

 

IMPORTANT: 

WARNING TAGS MUST BE SECURELY ATTACHED TO END BRACKET(S).

IMPORTANT: 

FOR SINGLE SPRING DOORS, ENSURE THE LEFT HAND CABLE DRUM BEARING 

IS ALL THE WAY TO THE LEFT AND UP AGAINST THE FLAG ANGLE. IF THE CABLE DRUM IS 

PULLED AWAY FROM THE FLAG ANGLE, THEN THE IDLER BRACKET CAN RUB AGAINST THE 

CABLE DRUM CAUSING NOISE.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

Beginning with the right hand side, slide the end bracket onto the winding shaft so that the 

splines in the ratchet wheel fit onto the winding shaft grooves. Attach the end bracket to the 

flag angle using (1) 5/16” - 18 x 3/4” carriage bolt, (1) 5/16” washer and (1) 5/16” - 18 hex 

nut. Then secure the end bracket to the jamb using (1) 5/16” x 1-5/8” lag screw.

NOTE:

 If ratchet wheel falls out of end bracket, refer to illustration for proper insertion 

orientation.

FOR DOUBLE SPRING APPLICATIONS:

 Repeat same process for left hand end bracket.

10

Содержание TOROQUEMASTER PLUS

Страница 1: ...age Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 9 Optional Installation 15 TorqueMaster Plu...

Страница 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Страница 3: ...E 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the ga...

Страница 4: ...The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a...

Страница 5: ...tical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tub...

Страница 6: ...b bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which i...

Страница 7: ...applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 5 IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE...

Страница 8: ...hex nuts End cap 2 1 4 20 x 5 8 Carriage bolts 2nd Set Top section Top fixture slide Attaching Drawbar Operator Bracket 8 NOTE If you re installing a drawbar operator the drawbar operator bracket must...

Страница 9: ...pper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered s...

Страница 10: ...inding shaft Cam peak straight up Splines Groove Round notch in flag angle 5 Winding shaft Cam peak straight up Insert winding shaft into flag angle Bearing FOR DOUBLE SPRING APPLICATIONS Repeat for l...

Страница 11: ...cable lift drums d TorqueMaster spring tube is installed correctly e Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locke...

Страница 12: ...sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17...

Страница 13: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Страница 14: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 14...

Страница 15: ...see illustration 2 With the door in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling o...

Страница 16: ...CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot...

Страница 17: ...S TORQUEMASTER PLUS SPRINGS Pawl knob s located on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful man...

Страница 18: ...te to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non comm...

Страница 19: ......

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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