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NOTE:

 Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not 

attach the mounting surface with nails.

WEATHERSTRIPS (MAY NOT BE INCLUDED):

Depending on the size of your door, you may have to cut or trim the weatherstrips (if neces-

sary) to properly fit into the header and jambs.

NOTE:

 If nailing product at 40°F or below, pre-drilling is required.

NOTE:

 Do not permanently attach weatherstrips to the header and jambs at this time.

FOR QUICK INSTALL TRACK:

 For the header, align the weatherstrip with the inside edge 

of the header and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure 

the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom 

section from falling out of the opening during installation. Equally space nails approximately 

12” to 18” apart.

FOR FULLY ADJUSTABLE TRACK:

 For the header, align the weatherstrip 1/8” to 1/4” inside 

the header edge, and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the 

weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom sec-

tion from falling out of the opening during installation. Equally space nails approximately 12” 

to 18” apart.

HEADROOM REQUIREMENT:

 Headroom is defined as the space needed above the top of 

the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor 

operated, 2-1/2” (64 mm) of additional headroom is required.

NOTE:

 6” low headroom conversion kit is available for 12” radius only. Contact your local 

Wayne Dalton dealer.

BACKROOM REQUIREMENT:

 Backroom is defined as the distance needed from the opening 

back into the garage to allow the door to open fully.

BACKROOM REQUIREMENTS

DOOR HEIGHT

TRACK

MANUAL LIFT

MOTOR OPERATED

6’0” to 7’0”

15” Radius

102” (2591 mm)

125” (3175 mm)

7’1” to 8’0”

15” Radius

114” (2896 mm)

137” (3480 mm)

HEADROOM REQUIREMENTS

TRACK TYPE

SPACE NEEDED

15” Radius track

13-1/2” (343 mm)

Weatherstrips

Level heade

r

Finished 

Door width

Jamb

s

Backroo

m

Plumb 

jambs

Finished 

Door

Height

Nail

Headroom

Header board 2”x 6” 

lumber preferred

Suitable mounting surface 

2”x 6” lumber minimum

Min. Side 

room 

Clearance 

is 3-1/2”

Min. Side 

room 

Clearance 

is 3-1/2”

1/8” to 1/4”

1/8” to 1/4”

Other track systems

Weather 

seal

Jamb

Door 

Stop

Jamb

Door 

Stop

Jamb

Weather 

seal

Jamb

Quick Install track

Package Contents

NOTE:

 Depending on the door model, some parts listed will not be supplied if not required. 

Rear Back Hangs may not be included with your door.

Door sections (as required)

TorqueMaster

®

 spring tube

Quick Install flag angles RH/LH (as required)

(2) Horizontal track angles (as required)

Horizontal tracks RH/LH (as required)

Vertical tracks RH/LH (as required)

Riveted vertical track assemblies RH/LH (as required)

Fully Adjustable flag angles

RH/LH (as required)

Quick install jamb

brackets (as required)

Fully Adjustable jamb

brackets (as required)

Pull down 

rope (if included)

Weatherstrips & nails

(If included)

Door stop & nails

(If included)

(2) Top fixture bases

(2) Top fixture slides

 Drawbar operator

bracket (if included)

Track rollers 

(as required)

Cable drum

assemblies RH/LH

Drum wraps

RH/LH (optional)

Idler bracket

(single spring only)

Center bracket 

bushing assembly

(2) 3/8”- 16 Hex nuts

1/4”- 20 Flanged 

hex nuts (as required)

(2) 5/16” Washers

(2) 5/16”-18 Hex nuts

Left hand end 

bracket (as required)

Rat

che

t Pa

wl

EN

GA

GED

 SID

E V

IEW

ND

ER

NE

ATH

 VI

EW

Right hand

end bracket

(2) 5/16”-18 x 3/4”

Carriage bolts

(4) 1/4”-20 x 5/8”

Carriage bolts (as required)

3

Содержание TOROQUEMASTER PLUS

Страница 1: ...age Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 9 Optional Installation 15 TorqueMaster Plu...

Страница 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Страница 3: ...E 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the ga...

Страница 4: ...The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a...

Страница 5: ...tical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tub...

Страница 6: ...b bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which i...

Страница 7: ...applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 5 IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE...

Страница 8: ...hex nuts End cap 2 1 4 20 x 5 8 Carriage bolts 2nd Set Top section Top fixture slide Attaching Drawbar Operator Bracket 8 NOTE If you re installing a drawbar operator the drawbar operator bracket must...

Страница 9: ...pper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered s...

Страница 10: ...inding shaft Cam peak straight up Splines Groove Round notch in flag angle 5 Winding shaft Cam peak straight up Insert winding shaft into flag angle Bearing FOR DOUBLE SPRING APPLICATIONS Repeat for l...

Страница 11: ...cable lift drums d TorqueMaster spring tube is installed correctly e Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locke...

Страница 12: ...sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17...

Страница 13: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Страница 14: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 14...

Страница 15: ...see illustration 2 With the door in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling o...

Страница 16: ...CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot...

Страница 17: ...S TORQUEMASTER PLUS SPRINGS Pawl knob s located on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful man...

Страница 18: ...te to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non comm...

Страница 19: ......

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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