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DOOR INSTALLATION 

INSTRUCTIONS

Before installing your door, be certain that you have read and followed all of the instruc-

tions covered in the pre-installation section of this manual. Failure to do so may result in an 

improperly installed door.

NOTE:

 Reference TDS 160 for general garage door terminology at 

www.dasma.com

.

IMPORTANT: 

IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT, 

PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.

Attaching Flag Angles and Jamb Brackets To 

Vertical Tracks

 

1

 

NOTE:

 If you have Riveted Track or Angle Mount Track, skip this step.

FOR DOORS WITH QUICK INSTALL TRACK:

 Place the lower Quick Install tab of the left 

hand flag angle in the Quick Install feature of the left hand vertical track. Give the flag angle 

1/4 turn to lock in place. Measure the length of the vertical tracks. Using the jamb bracket 

schedule, determine the placement of the jamb brackets for your door height and track 

length. To install the jamb brackets, align the Quick Install tab on the Quick Install jamb 

bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular 

to the track so the mounting flange is toward the back (flat) leg of the track. Repeat the same 

process for right hand side.

(9800 Non-Sonoma) Jamb Bracket Schedule

DOOR 

HEIGHT

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

6’0”

64.00” 

5

M

6

B

NA

6’6” - 

6’8”

70.00” 

3

M

5

B

NA

6’10” - 

7’0”

74.00” 

3

B

5

B

NA

7’3” - 

7’9”

79.00” 

3

B

5

B

6

B

8’0” (4 

Sec)

88.00” 

3

M

6

T

7

M

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

(9800 Sonoma) Jamb Bracket Schedule

DOOR 

HEIGHT

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

6’6” - 

6’8”

70.00” 

3

M

5

B

NA

6’10”

74.00” 

3

M

7

T

NA

7’0”

76.00” 

3

B

5

B

NA

7’4” - 

7’6”

80.00” 

3

B

5

B

6

B

7’8” - 

8’0” (4 

Sec)

84.00” 

3

M

6

T

7

M

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

1/4

Turn

Left hand 

vertical 

track

NOTE:

 Repeat the 

same process for 

the right hand side.

Left hand 

flag angle

1/4

Turn

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd Set

Bottom 

hole

Top 

hole

Middle 

hole

FOR DOORS WITH FULLY ADJUSTABLE TRACK:

 Hand tighten the left hand flag angle to 

the left hand vertical track using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange 

hex nuts.

NOTE:

 The bottom jamb bracket is always the shortest bracket, while the center jamb 

bracket is the next tallest. If three jamb brackets per side are included with your door, you will 

have received a top jamb bracket, which is the tallest.
To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole 

set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot 

pattern. Hand tighten jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” – 20 

flange hex nut.
Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered 

between the bottom jamb bracket and flag angle of the 2nd hole set. Hand tighten jamb 

bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut.
If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of the 

hole/ slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 

flange hex nut.

(2) 1/4”- 20 x 9/16” 

Track bolts

(2) 1/4”- 20

Flange hex nuts

12” Radius track

15” Radius track

(2) 1/4”- 20 Flange hex nuts

Slot

Slot

Left hand 

flag angle

Left hand 

flag angle

12” Or 15” 

Radius

Horizontal 

track

Left hand 

vertical track

NOTE:

 Loosely fasten components 

together. Repeat the same process for the 

right hand side.

Left hand 

flag angle

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd 

Set

1/4”- 20 x 9/16” 

Track bolt

1/4”- 20

Flange hex 

nut

Attaching Horizontal Track Angles

 

2

 

NOTE:

 For larger doors, a full length horizontal track angle may not already be spot welded to 

the horizontal track. If the horizontal track angle is not welded, the horizontal track angle will 

be installed, as shown.
Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the 

horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap 

the horizontal track angle towards the curved end of the track until the alignment hole in the 

track and angle are aligned. Repeat for other side. Set tracks aside.

Left hand horizontal 

track angle

Key slots

Left hand 

horizontal track

Quick 

Install tabs

Quick Install tabs

in place

Left hand horizontal 

track

Left hand horizontal 

track angle

Quick 

Install tabs

NOTE:

 Repeat the same 

process for the right hand side.

Or

Attaching Counterbalance Lift Cables and 

Track Rollers

 

3

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual or refer to Breakdown Of Parts.

NOTE:

 Cable drum assemblies are marked right and left hand.

6

Содержание TOROQUEMASTER PLUS

Страница 1: ...age Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 9 Optional Installation 15 TorqueMaster Plu...

Страница 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Страница 3: ...E 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the ga...

Страница 4: ...The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a...

Страница 5: ...tical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster Spring Tub...

Страница 6: ...b bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which i...

Страница 7: ...applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 5 IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE...

Страница 8: ...hex nuts End cap 2 1 4 20 x 5 8 Carriage bolts 2nd Set Top section Top fixture slide Attaching Drawbar Operator Bracket 8 NOTE If you re installing a drawbar operator the drawbar operator bracket must...

Страница 9: ...pper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered s...

Страница 10: ...inding shaft Cam peak straight up Splines Groove Round notch in flag angle 5 Winding shaft Cam peak straight up Insert winding shaft into flag angle Bearing FOR DOUBLE SPRING APPLICATIONS Repeat for l...

Страница 11: ...cable lift drums d TorqueMaster spring tube is installed correctly e Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locke...

Страница 12: ...sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG WINDING SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17...

Страница 13: ...upper position An unbalanced door can cause TorqueMaster Plus operation problems Close the door and place locking pliers onto both vertical tracks just above the third track roller This is to prevent...

Страница 14: ...Ratchet wrench End bracket Pawl Winding shaft Ratchet wheel Pawl knob in lower position Pawl knob in upper position Pawl 3 Ratchet extension 5 8 Socket 14...

Страница 15: ...see illustration 2 With the door in the fully closed position place locking pliers onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling o...

Страница 16: ...CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot...

Страница 17: ...S TORQUEMASTER PLUS SPRINGS Pawl knob s located on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful man...

Страница 18: ...te to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non comm...

Страница 19: ......

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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