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Door Arm Hookup

At the center of the top section, measure horizontally from the top of center hinge to the 

bottom of strut. Using that dimension, measure and cut (2) pieces of perforated angles. 

Assemble the (2) pieces together using (2) 3/8” bolts and nuts (supplied by others). Now, 

secure to the top section using carriage bolts and nuts (supplied by others), thru bolt both the 

perforated angles to the top section, as shown.
Align the door arm with hole with one of the holes in the perforated angles. Secure the door 

arm to the perforated angle using (1) 5/16” - 18 x 1” hex head bolt and (1) 5/16” - 18 lock 

nut (supplied by others), as shown.

Top 

section

(2) Perforated 

angles

Carriage bolt 

and nuts 

(supplied by 

others)

Typical 

door arm

Strut

Center hinge

(1) 5/16” Hex bolt 

and lock nut 

(supplied by others).

(2) 3/8” Hex bolt and lock 

nut (supplied by others)

Lift Handles

NOTE:

 Lift handles must be lined up vertically.

BOTTOM SECTION:

 Locate the exterior center stile or center most stile on the bottom sec-

tion.

NOTE:

 For flush doors, find the center most stile by locating the center most hinge.

Using the bottom hole of the lift handle, measure up 3” from the bottom of bottom section. 

Mark the hole locations and drill (2) 9/32” dia. holes through the bottom section. On the out-

side of the door, insert (2) 1/4” - 20 x 2-1/2” carriage bolts (black head) into the outside lift 

handle and insert the assembly into the (2) pre-drilled holes in the bottom section. From the 

inside, slide the (2) holes in the inside lift handle over the stems of the carriage bolts. Secure 

the outside and inside lift handle to the bottom section with (2) 1/4” - 20 flange hex nuts.

INTERMEDIATE I SECTION:

 Locate the exterior center stile or center most stile on the 

Intermediate I section. Mark a vertical line on the section at that point. 

NOTE:

 Some Garage Doors may require both lift handles to be installed on bottom section. 

If your bottom section height is 28” or 29”, install both lift handles onto the bottom section. 

Install bottom lift handle per above instructions, then install the second lift handle a Minimum 

of 20” and a Maximum of 30” above the bottom lift handle.
Measure up 4” from the bottom of the Intermediate I section. Using this measurement as 

a guide, position the bottom hole of the lift handle bottom at the mark. Make a mark at the 

top hole of the lift handle. This should give you a Minimum of 20” and a Maximum of 30” 

between the lower lift handle and the middle of the top lift handle. If needed, reposition the 

lift handle to stay within the Minimum and Maximum dimensions, as stated above.
Using the lift handle as a template, mark the hole locations and drill (2) 9/32” dia. holes 

through the section. On the outside of the door, insert (2) 1/4” - 20 x 2-1/2” carriage bolts 

(black head) into the outside lift handle and insert the assembly into the (2) pre-drilled holes 

in the section. From the inside, slide the (2) holes in the inside lift handle over the stems of 

the carriage bolts. Secure the outside and inside lift handle to the section with (2) 1/4” - 20 

flange hex nuts.

Lift 

handle

Lift 

handle

Center 

hinge

Bottom 

section

Intermediate I 

section

Strut

(2) 1/4” - 20 x 2-1/2”

Carriage bolts and (2) 1/4” - 20 

Flange hex nuts

(2) 1/4” - 20 x 2-1/2”

Carriage bolts and (2) 1/4” - 20 

Flange hex nuts

3”

Pull Down Rope

WARNING 

DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. 

CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR 

FATAL INJURY.

Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the 

right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the 

no. 6 screw eye and to the bottom corner bracket, as shown.

Typical bottom 

bracket

Pull down 

rope

No. 6 Screw eye

Pull down 

rope

48” to 50” 

From floor

19

Optional Installation

Содержание Flush 42

Страница 1: ...nstructions 6 Counterbalance Installation Instructions 13 Optional Installation 19 Door Arm Hookup 19 Lift Handles 19 Pull Down Rope 19 Maintenance 20 Cleaning Your Garage Door 20 Painting Your Garage...

Страница 2: ...ayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE TREATED WOOD PT...

Страница 3: ...BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 7 0 12 Or 15 Radius 98 2489 mm 125 3175 mm 7 1 to 8 0 12 Or 15 Radius 110 2794 mm 137 3480 mm 8 1 to 9 0 12 Or 15 Radius 126 3...

Страница 4: ...ection is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SE...

Страница 5: ...5 Center Bracket As Required J6 Center Bearing As Required J7 Torsion Shaft Torsion Keyed Shaft As Required J8 Torsion Keyed Shafts As Required J9 Keys As Required J10 Center Coupler Assembly As Requi...

Страница 6: ...re installation section of this manual to determine what size section you need to use as your bottom first section Mea sure your section to make sure it is the correct height as indicated on the chart...

Страница 7: ...EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the strut using 1 1 4 14 x 1 lag screw at each pre drilled hole 1 4 14 x 1 Lag screws SHORT STRUT 3 4 Bottom corner bracket Bo...

Страница 8: ...he appropriate hinges for your Intermediate section s 3 Section High Graduated End Hinge Schedule Door Height Track Section Type Graduated End Hinge Number 3 Section High Door 2 Intermediate I 2 3 Int...

Страница 9: ...he graduated end hinge to the Intermediate section using 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex nut Repeat for other side IF YOU HAVE DOUBLE GRADUATED END HINGES WITH A LONG STRUT Posi...

Страница 10: ...ange hex nuts 3 1 4 1 4 20 x 1 7 8 Carriage bolts 1 4 20 Flange hex nuts Top fixture slide Short stem track roller Top section Top fixture base Loosen the 5 16 18 hex nuts 3 1 4 IF YOU HAVE FOUR TOP F...

Страница 11: ...ntermediate III fourth Intermediate IV fifth Intermediate V sixth and if applicable Intermediate VI seventh Measure your section to make sure it is the correct height as indicated on the chart NOTE Ma...

Страница 12: ...D AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY FOR FLAG ANGLES To install horizontal track place the curved end over the top tra...

Страница 13: ...a coupler as sembly First locate the center of the door Mark a vertical pencil line on the mounting surface above the door at the center Measure from the center of the bearing in one of the end beari...

Страница 14: ...shaft Torsion keyed shaft NOTE Position the torsion shaft so that equal amounts of the shaft extend from each end bearing bracket IF YOU HAVE A COUPLER ASSEMBLY Disassemble the coupler assembly by rem...

Страница 15: ...ry spring cone Torsion spring Spring warning tags Torsion spring Typical center bracket Stationary spring cone 2 3 8 16 x 1 1 2 Hex head bolts 2 3 8 16 Nuts Torsion spring Torsion spring Stationary sp...

Страница 16: ...track roller on both sides of door Bottom section Lock section Locking pliers attached to crown leg of vertical track Intermediate section Vertical track Vertical track Winding Spring s 21 WARNING WI...

Страница 17: ...r on one side and just below the second track roller on the other side This will prevent the door from raising or lowering while installing the rear back hangs Using the chart below select the appropr...

Страница 18: ...n the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if pl...

Страница 19: ...at point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bott...

Страница 20: ...ce settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installa tion operation maintenance and testing of the operator MAINTAININ...

Страница 21: ...t in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including m...

Страница 22: ...ade primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting...

Страница 23: ......

Страница 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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