background image

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

Torsion shaft

Winding 

cone

Torsion 

spring(s)

Approved 

winding 

rod

Set screws

IMPORTANT:

 CHECK THE WARNING 

TAG(S) ATTACHED TO THE SPRING(S) 

FOR THE REQUIRED NUMBER OF 

COMPLETE TURNS, TO BALANCE 

YOUR DOOR.

Warning 

tag(s)

Approved winding rod

Torsion spring(s) should be wound in the direction the end coil points.

Spring 

coils

Attaching Rear Back Hangs

 

22

 

IMPORTANT: 

HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNEXPECTEDLY IN THE 

EVENT THE SPRING(S) WERE OVER-WOUND AND CAUTIOUSLY REMOVE LOCKING PLIERS 

FROM VERTICAL TRACKS.
Raise the door until the top section and half of the next section are in the horizontal track 

radius. Do not raise door any further since rear of horizontal tracks are not yet supported.

WARNING 

RAISING DOOR INTO THE LOOSE HORIZONTAL TRACKS CAN RESULT IN 

DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY.

Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on 

one side, and just below the second track roller on the other side. This will prevent the door 

from raising or lowering while installing the rear back hangs.
Using the chart below, select the appropriate perforated angle (may not be supplied). Fabri-

cate and install rear back hangs, as shown.

Perforated Angle Gauge Weight Limitations:

Perforated Angle Gauge

Door Balance Weight

2” x 2” x 12 Gauge

800 lbs. to 1600 lbs.

1-1/4” x 1-1/4” x 13 Gauge

305 lbs. to 610 lbs.

1-1/4” x 1-1/4” x 15 Gauge

220 lbs. to 440 lbs.

1-1/4” x 1-1/4” x 16 Gauge

175 lbs. to 350 lbs.

NOTE:

 If an opener is installed, position horizontal tracks one hole above level when securing 

it to the rear back hangs.

WARNING 

MAKE SURE BACK HANGS ARE BRACED SUFFICIENTLY TO RESIST ANY 

MOTION DURING SPRING APPLICATION AND DOOR TRAVEL. IF BACK 

HANGS PIVOT OR DEFLECT, ADD REINFORCEMENT UNTIL THEY REMAIN 

FIRM AND STATIONARY. ANY BACK HANG THAT IS BENT MUST BE 

REPLACED.

WARNING 

KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3/4” TO 7/8” FROM 

DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN SEVERE OR 

FATAL INJURY.

IMPORTANT: 

DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR 

BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.

NOTE:

 If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag 

screws and make sure lag screws engage into solid structural lumber.

WARNING 

FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY 

ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR 

FALLING WHEN RAISED, CAUSING SEVERE OR FATAL INJURY.

NOTE:

 Perforated angle must be attached to sound framing members and 

nails should not 

be used

.

90°

(3) 5/16” 

Bolts and nuts

(3) 5/16” Bolts and 

(3) 5/16” nuts

Perforated 

angle

5/16” Hex nut

5/16”-18 x 1-1/4” 

Hex bolt

Perforated angle bolted

using (2) 5/16” x 1-5/8” 

hex head lag screws to 

ceiling member and 

parallel to door

Horizontal track

NOTE:

 Repeat the same 

process for right hand side.

Horizontal tracks

Door edges

3/4” To 7/8”

 

3/4” To 7/8”

Attaching Weather Seal

 

23

 

Permanently attach the weatherstrips on both door jambs and header. The weatherstrips 

were temporarily attached in Preparing the Opening, in the pre-installation section of this 

manual.

NOTE:

 When permanently attaching the weatherstrips to the jambs, avoid pushing the weath-

erstrips too tightly against the face of door.

17

Содержание Flush 42

Страница 1: ...nstructions 6 Counterbalance Installation Instructions 13 Optional Installation 19 Door Arm Hookup 19 Lift Handles 19 Pull Down Rope 19 Maintenance 20 Cleaning Your Garage Door 20 Painting Your Garage...

Страница 2: ...ayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE TREATED WOOD PT...

Страница 3: ...BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 7 0 12 Or 15 Radius 98 2489 mm 125 3175 mm 7 1 to 8 0 12 Or 15 Radius 110 2794 mm 137 3480 mm 8 1 to 9 0 12 Or 15 Radius 126 3...

Страница 4: ...ection is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SE...

Страница 5: ...5 Center Bracket As Required J6 Center Bearing As Required J7 Torsion Shaft Torsion Keyed Shaft As Required J8 Torsion Keyed Shafts As Required J9 Keys As Required J10 Center Coupler Assembly As Requi...

Страница 6: ...re installation section of this manual to determine what size section you need to use as your bottom first section Mea sure your section to make sure it is the correct height as indicated on the chart...

Страница 7: ...EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the strut using 1 1 4 14 x 1 lag screw at each pre drilled hole 1 4 14 x 1 Lag screws SHORT STRUT 3 4 Bottom corner bracket Bo...

Страница 8: ...he appropriate hinges for your Intermediate section s 3 Section High Graduated End Hinge Schedule Door Height Track Section Type Graduated End Hinge Number 3 Section High Door 2 Intermediate I 2 3 Int...

Страница 9: ...he graduated end hinge to the Intermediate section using 1 1 4 20 x 1 7 8 carriage bolt and 1 1 4 20 flange hex nut Repeat for other side IF YOU HAVE DOUBLE GRADUATED END HINGES WITH A LONG STRUT Posi...

Страница 10: ...ange hex nuts 3 1 4 1 4 20 x 1 7 8 Carriage bolts 1 4 20 Flange hex nuts Top fixture slide Short stem track roller Top section Top fixture base Loosen the 5 16 18 hex nuts 3 1 4 IF YOU HAVE FOUR TOP F...

Страница 11: ...ntermediate III fourth Intermediate IV fifth Intermediate V sixth and if applicable Intermediate VI seventh Measure your section to make sure it is the correct height as indicated on the chart NOTE Ma...

Страница 12: ...D AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY FOR FLAG ANGLES To install horizontal track place the curved end over the top tra...

Страница 13: ...a coupler as sembly First locate the center of the door Mark a vertical pencil line on the mounting surface above the door at the center Measure from the center of the bearing in one of the end beari...

Страница 14: ...shaft Torsion keyed shaft NOTE Position the torsion shaft so that equal amounts of the shaft extend from each end bearing bracket IF YOU HAVE A COUPLER ASSEMBLY Disassemble the coupler assembly by rem...

Страница 15: ...ry spring cone Torsion spring Spring warning tags Torsion spring Typical center bracket Stationary spring cone 2 3 8 16 x 1 1 2 Hex head bolts 2 3 8 16 Nuts Torsion spring Torsion spring Stationary sp...

Страница 16: ...track roller on both sides of door Bottom section Lock section Locking pliers attached to crown leg of vertical track Intermediate section Vertical track Vertical track Winding Spring s 21 WARNING WI...

Страница 17: ...r on one side and just below the second track roller on the other side This will prevent the door from raising or lowering while installing the rear back hangs Using the chart below select the appropr...

Страница 18: ...n the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if pl...

Страница 19: ...at point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bott...

Страница 20: ...ce settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installa tion operation maintenance and testing of the operator MAINTAININ...

Страница 21: ...t in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including m...

Страница 22: ...ade primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting...

Страница 23: ......

Страница 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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