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1/4” - 20 x 11/16” self drilling screws. Fasten center of the strut as shown to the rib using 

(2) 1/4” - 14 x 5/8” self tapping screws, one 6” to the left and one 6” to the right of the 

center line of the top door section.

=

=

(2) 1/4”-14 x 5/8” 

Self tapping screws

(2) 1/4”-14 x 5/8” 

Self tapping screws

Center line of top section

6” 6”

End cap

30” To 36”

Top section

Top section

Strut

Strut

IF YOU HAVE AN ASYMMETRICAL:

 Fasten each end of the asymmetrical strut to the end 

cap with (2) 1/4” - 20 x 11/16” self drilling screws. Fasten center of the asymmetrical strut 

as shown to the rib using (2) 1/4” - 14 x 5/8” self tapping screws, one 6” to the left and one 

6” to the right of the center line of the top door section. Fasten both wall and the long leg of 

the asymmetrical strut, as shown using (2) 1/4” - 14 x 5/8” self tapping screws every 30 - 

36 inches. (Approximately 18 self tapping screws per 18’ asymmetrical strut)

=

=

(2) 1/4”-14 x 5/8” 

Self tapping screws

(2) 1/4”-14 x 5/8” 

Self tapping screws

Center line of top section

30” To 36”

6” 6”

End cap

Top section

Top section

Asymmetrical 

strut

Asymmetrical 

strut

Attaching Drawbar Operator Bracket

 

6

 

NOTE:

 If you’re installing a drawbar operator, the drawbar operator bracket must be mounted 

and secured prior to installing top section.

IMPORTANT: 

TO AVOID POSSIBLE DAMAGE TO YOUR DOOR, WAYNE DALTON RECOM-

MENDS REINFORCING THE TOP SECTION WITH A STRUT.

IMPORTANT: 

WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER 

TO THIS DOOR, A WAYNE DALTON OPERATOR/ DRAWBAR OPERATOR BRACKET MUST 

BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY STRUT 

PROVIDED WITH THE DOOR. THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC-

CORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED 

PROPERLY.
Prior to installing the top section, locate the center of the top section and seat the drawbar 

operator bracket on top of the top section. For retro fit applications, the drawbar operator 

bracket must be aligned with an existing drawbar operator and positioned on top section so it 

bridges the transition point of the section thickness.

=

Top section

Center line of 

top section

Drawbar operator 

bracket label

Install (2) #12 x 1/2” phillips head screws on the back side of drawbar operator bracket. 

Clamp drawbar operator bracket to strut (if supplied) with vice clamps. Attach (6) 1/4” - 14 x 

5/8” self-tapping screws to the drawbar operator bracket. Remove vice clamps.

NOTE:

 If a strut was installed, you can use two of the 1/4” - 20 x 11/16” self-drilling screws 

previously used to attach the strut instead of two 1/4” - 14 x 5/8” self-tapping screws when 

attaching drawbar operator bracket to strut.

NOTE:

 When attaching drawbar operator bracket to top section with strut, apply additional 

pressure to thread into the strut.

(2) #12 x 1/2”

Phillips head screws

1/4”- 14 x 5/8”

Self-tapping screws

Drawbar operator 

bracket

Backside of 

drawbar operator 

bracket

NOTE:

 Clamp drawbar operator bracket to 

strut (if supplied) with vise clamps.

Stacking Sections

 

7

 

NOTE:

 The sections can be identified by the graduation of the factory installed graduated end 

hinges. The smallest graduated end hinge on section should be stacked on top of the bottom 

section, with each graduated end hinge increasing as the sections are stacked, see Door 

Section Identification / Breakdown of Parts.

NOTE:

 Make sure graduated end and center hinges are flipped down, when stacking another 

section on top.

NOTE:

 Larger doors will use long stem track rollers with double graduated end hinges.

Place track rollers into graduated end hinges of remaining sections.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower 

section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first; 

then end hinges last using 1/4” - 14 x 5/8” self tapping screws.

NOTE:

 To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the 

center hinge leaf with one 1/4” - 14 x 5/8” self-tapping screw then secure the other two 

holes.

NOTE:

 Larger doors with double graduated end hinges, fasten both hinges to connect the 

sections using 1/4” - 14 x 5/8” self-tapping screws.
Repeat same process for other sections, except top section.

IMPORTANT: 

PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE 

SECURING WITH 1/4” - 14 X 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP 

BETWEEN THE HINGE LEAFS AND THE SECTIONS.

NOTE:

 Install lock at this time (sold separately). See optional installation step, Side Lock.

Intermediate 

section

Lock 

section

Bottom 

section

Vertical 

track

Vertical 

track

8

Содержание 9605

Страница 1: ...3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Installation 6 Counterbalance Installation Instructions 9 Optional Installation 13 Door Arm Hookup 13 Trolley Arm Configuration 1...

Страница 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Страница 3: ...ished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track...

Страница 4: ...nd hinges The INTERMEDIATE SECTION can be identified by 3 graduated end hinges The section will have a warning label attached to either the right or left hand end stile NOTE 4 graduated end hinges are...

Страница 5: ...ical Track Assembly J LOW HEADROOM EXTENSION SPRING ASSEMBLY J1 Extension Springs J2 Spring Restraint Cables J3 Front Cable Lift Sheaves J4 Rear Cable Lift Sheaves J5 3 Hole Clips As Required J6 S Hoo...

Страница 6: ...1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the...

Страница 7: ...curing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spac ing between the bottom section and vertical track Hang counterbalance lift cable over flag angle Repeat same process for other side Vert...

Страница 8: ...llips head screws on the back side of drawbar operator bracket Clamp drawbar operator bracket to strut if supplied with vice clamps Attach 6 1 4 14 x 5 8 self tapping screws to the drawbar operator br...

Страница 9: ...CAUSING SEVERE OR FATAL INJURY IF YOU HAVE QUICK INSTALL FLAG ANGLES To install horizontal track place the curved end over the top track roller of the top section Align key slot of the horizontal trac...

Страница 10: ...IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall us...

Страница 11: ...rk Extension spring Rear cable lift sheave 3 Hole clip Special knot Counterbalance lift cable S Hook S Hook Counterbalance Lift Cable Adjustments 15 Adjust counterbalance lift cables to create about 1...

Страница 12: ...ttached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the...

Страница 13: ...NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR T...

Страница 14: ...1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole v...

Страница 15: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Страница 16: ...rate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a train...

Страница 17: ...r repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God o...

Страница 18: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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