background image

Door Section Identification

Graduated end and center hinges are always pre-attached at the top of each section (except 

top section) and the graduated end hinges are stamped for identification, #1, #2, #3, and #4 

(#4 only on five section doors). The stamp identifies the stacking sequence of the section. 

The sequence is always determined by #1 being the bottom section to #3 or #4 being the 

highest intermediate section. If the stamp on the graduated end hinge is illegible, refer to 

the section side view illustration. The section side view illustration shows the graduated end 

hinge profile of all sections, and can also be used to identify each section.
The 

BOTTOM SECTION

 can be identified by #1 graduated end hinges, the factory attached 

bottom astragal, the factory attached bottom corner brackets, and by the bottom corner 

bracket warning labels on each end stile.
The 

LOCK SECTION

 can be identified by #2 graduated end hinges.

The 

INTERMEDIATE SECTION

 can be identified by #3 graduated end hinges. The section 

will have a warning label attached to either the right or left hand end stile.

NOTE:

 #4 graduated end hinges are used on the fourth section of five section doors.

The 

TOP SECTION

 can be identified with no pre-installed graduated end or center hinges.

Warning label

Warning label

Intermediate section

Lock section

Bottom corner bracket warning labels

Bottom section

Bottom weather seal

#3

#2

#1

Bottom corner

bracket

Bottom 

weather seal

Section side view illustration

#2 Graduated 

end hinge

1-1/8”

7/8”

1-3/8”

1-9/16”

#4 

Graduated 

end hinge

Typical 

graduated end 

hinge stamping 

location

Top section

#1 

Graduated 

end hinge

#3 Graduated 

end hinge

Tools Required

Power drill

Socket driver: 7/16”

Level

Drill bits: 1/8”, 3/16”,

9/32”, 7/16”, 1/2”

Ratchet wrench

Tape measure

Pliers / Wire cutters

Flat tip screwdriver

Phillips head screwdriver

Wrenches: 3/8”, 7/16”,

1/2”, 9/16”, 5/8”

3” Ratchet

extension

Sockets: 7/16”,

1/2”, 9/16”, 5/8”

Vise clamps

Hammer

Step ladder

Pencil

Leather gloves

Locking pliers

Safety glasses

Approved winding bars

Saw horses

4

Содержание 9605

Страница 1: ...3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Installation 6 Counterbalance Installation Instructions 9 Optional Installation 13 Door Arm Hookup 13 Trolley Arm Configuration 1...

Страница 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Страница 3: ...ished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track...

Страница 4: ...nd hinges The INTERMEDIATE SECTION can be identified by 3 graduated end hinges The section will have a warning label attached to either the right or left hand end stile NOTE 4 graduated end hinges are...

Страница 5: ...ical Track Assembly J LOW HEADROOM EXTENSION SPRING ASSEMBLY J1 Extension Springs J2 Spring Restraint Cables J3 Front Cable Lift Sheaves J4 Rear Cable Lift Sheaves J5 3 Hole Clips As Required J6 S Hoo...

Страница 6: ...1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the...

Страница 7: ...curing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spac ing between the bottom section and vertical track Hang counterbalance lift cable over flag angle Repeat same process for other side Vert...

Страница 8: ...llips head screws on the back side of drawbar operator bracket Clamp drawbar operator bracket to strut if supplied with vice clamps Attach 6 1 4 14 x 5 8 self tapping screws to the drawbar operator br...

Страница 9: ...CAUSING SEVERE OR FATAL INJURY IF YOU HAVE QUICK INSTALL FLAG ANGLES To install horizontal track place the curved end over the top track roller of the top section Align key slot of the horizontal trac...

Страница 10: ...IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall us...

Страница 11: ...rk Extension spring Rear cable lift sheave 3 Hole clip Special knot Counterbalance lift cable S Hook S Hook Counterbalance Lift Cable Adjustments 15 Adjust counterbalance lift cables to create about 1...

Страница 12: ...ttached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the...

Страница 13: ...NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR T...

Страница 14: ...1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole v...

Страница 15: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Страница 16: ...rate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a train...

Страница 17: ...r repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God o...

Страница 18: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

Отзывы: