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12” to 18” apart.

FOR FULLY ADJUSTABLE TRACK:

 For the header, align the weatherstrip 1/8” to 1/4” inside 

the header edge, and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the 

weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom sec-

tion from falling out of the opening during installation. Equally space nails approximately 12” 

to 18” apart.

HEADROOM REQUIREMENT:

 Headroom is defined as the space needed above the top of 

the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor 

operated, 2-1/2” (64 mm) of additional headroom is required.

NOTE:

 6” low headroom conversion kit is available for 12” radius only. Contact your local 

Wayne Dalton dealer.

BACKROOM REQUIREMENT:

 Backroom is defined as the distance needed from the opening 

back into the garage to allow the door to open fully.

*NOTE:

 For door heights from 10’1” to 14’0”, refer to your operator manufacture installation 

instructions for appropriate depth into room.

BACKROOM REQUIREMENTS

Door Height

Track

Manual Lift

Motor Operated

6’0” to 7’0”

12”, 15” Radius

106” (2692 mm)

125” (3175 mm)

7’1” to 8’0”

12”, 15” Radius

118” (2997 mm)

137” (3480 mm)

HEADROOM REQUIREMENTS

Track Type

Space Needed

3” LHR

3-1/2” (89 mm)

6” LHR

6” (152 mm)

Weatherstrips

Level heade

r

Finished 

Door width

Jamb

s

Backroo

m

Plumb 

jambs

Finished 

Door

Height

Nail

Headroom

Header board 2”x 6” 

lumber preferred

Suitable mounting surface 

2”x 6” lumber minimum

Weatherstrips

Jamb

Quick Install track

Other track systems

Jamb

1/8” to 1/4”

Min. Side 

room 

Clearance 

is 3 1/2”

Min. Side 

room 

Clearance 

is 3 1/2”

Package Contents

NOTE:

 Depending on the door model, some parts listed will not be supplied if not required. 

Rear Back Hangs may not be included with your door.

Extension Springs

Door sections (as required)

Horizontal tracks RH/LH

Quick Install flag angles RH/LH (as required)

Vertical tracks RH/LH (as required)

Fully Adjustable flag angles RH/LH (as required)

Riveted vertical track assemblies RH/LH (as required)

Quick install jamb

brackets (as required)

Fully Adjustable jamb

brackets (as required)

Pull down 

rope (if included)

Weatherstrips & nails

(If included)

 Drawbar 

operator bracket

Track rollers 

(as required)

(2) 5/16”-18 x

3-3/4” Eye bolts

(2) Top fixtures

Strut (U-bar)

(if included)

Strut (A-symmetrical)

(if included)

Spring restraint cables

Counterbalance lift cables

(2) Front

cable lift sheaves

(2) Rear

cable lift sheaves

(2) Sheave forks

(as required)

S-hooks

(as required)

3 Hole clips

(as required)

(2) 5/16”-18 Hex nuts

(2) 3/8”- 16 Hex nuts

1/4”- 20 Flanged

hex nuts (as required)

1/4”-14 x 5/8” Self tapping

screws (as required)

(2) Hook plates

(as required)

5/16”-18 x 3/4”

Carriage bolts

5/16” x 1-5/8” Hex head lag screws

(as required)

1/4”-20 x 11/16” Self

drilling screws (as required)

(2) #12 x 1/2” 

Phillips head screws

1/4”-20 x 9/16”

Track bolts

3/8"-16 x 1-1/2"  Truss head bolts

Cotter pin

5/16” x 1-1/4” Clevis pin

3/8” - 16 x 1-1/4”

Hex head bolts (as required)

3/8”- 16

Hex nuts (as required)

3

Содержание 9605

Страница 1: ...3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Installation 6 Counterbalance Installation Instructions 9 Optional Installation 13 Door Arm Hookup 13 Trolley Arm Configuration 1...

Страница 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Страница 3: ...ished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track...

Страница 4: ...nd hinges The INTERMEDIATE SECTION can be identified by 3 graduated end hinges The section will have a warning label attached to either the right or left hand end stile NOTE 4 graduated end hinges are...

Страница 5: ...ical Track Assembly J LOW HEADROOM EXTENSION SPRING ASSEMBLY J1 Extension Springs J2 Spring Restraint Cables J3 Front Cable Lift Sheaves J4 Rear Cable Lift Sheaves J5 3 Hole Clips As Required J6 S Hoo...

Страница 6: ...1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the...

Страница 7: ...curing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spac ing between the bottom section and vertical track Hang counterbalance lift cable over flag angle Repeat same process for other side Vert...

Страница 8: ...llips head screws on the back side of drawbar operator bracket Clamp drawbar operator bracket to strut if supplied with vice clamps Attach 6 1 4 14 x 5 8 self tapping screws to the drawbar operator br...

Страница 9: ...CAUSING SEVERE OR FATAL INJURY IF YOU HAVE QUICK INSTALL FLAG ANGLES To install horizontal track place the curved end over the top track roller of the top section Align key slot of the horizontal trac...

Страница 10: ...IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall us...

Страница 11: ...rk Extension spring Rear cable lift sheave 3 Hole clip Special knot Counterbalance lift cable S Hook S Hook Counterbalance Lift Cable Adjustments 15 Adjust counterbalance lift cables to create about 1...

Страница 12: ...ttached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the...

Страница 13: ...NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR T...

Страница 14: ...1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole v...

Страница 15: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Страница 16: ...rate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a train...

Страница 17: ...r repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God o...

Страница 18: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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