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KLSC20-KLSC25-KLSC32-IM-DE-W-UK-08-2021-Rev.0 | Part no. 10084836

EN

ENGLISH

1  General information

1.1  Important notes about the Installation 

and Operating Manual

NOTICE

The operator is responsible for ensuring

adherence to the local laws and regulations (e.g. accident 
prevention regulations, etc.).

Incorrect operation or operating the boiler charging unit contrary 
to the specifications shall void all rights to any warranty claim.

This Installation and Operating Manual

•  is part of the boiler charging unit

•  contains instructions and information for the safe and 

correct installation and commissioning of the boiler charging 
unit.

•  must be available to all users throughout the entire service 

life of the boiler charging unit.

•  is intended for trained personnel who are familiar with the 

applicable standards and provisions and, in particular, 
with the relevant safety concepts and the operation and 
maintenance of the boiler charging unit.

•  is protected by copyright and may not be altered without 

the manufacturer’s permission

1.2  Product conformity

This boiler charging unit conforms to the 2006/42/EC machinery 
directive.

1.3  Product features

•  Stable wall bracket with fixings

•  3-part patented EPP insulation shell

•  Compact, space-saving design

Contents

1  General information .................................... 2

1.1  Important notes about the Installation and Operating Manual ....2

1.2  Product conformity .........................................................2

1.3  Product features .............................................................2

2 Safety ........................................................... 3

2.1  Safety notices .................................................................3

2.2  Important safety information ...........................................3

2.3  Intended use...................................................................3

2.4  Foreseeable misuse ........................................................3

2.5  Operator’s responsibility ..................................................3

2.6 Users ..............................................................................3

3  Technical features ....................................... 4
4  Pressure loss diagram ............................... 5
5 Dimensions .................................................. 6
6  Component overview ................................. 7
7  Installation and commissioning ................ 8

7.1  Installation diagram .........................................................8

7.2 Installation ......................................................................9

7.3  Starting the unit ..............................................................9

7.4  Thermometer handle settings .........................................9

7.5  Switching the KLSC20 supply and return lines .............10

7.6  Switching the KLSS25 and KLSC32 supply and return lines ..11

8 Maintenance 

 ............................................. 12

8.1  Annual maintenance schedule ......................................12

8.2  Replacing wear parts ....................................................12

8.3  Removing the circulation pump ....................................12

8.4  Installing the circulation pump .......................................12

8.5  Removing the 3-way mixing valve .................................13

8.6  Fitting the 3-way mixing valve .......................................13

8.7  3-way mixing valve actuator settings for KLSC20 .........13

8.8   3-way mixing valve actuator settings for KLSC25 and 

KLSC32 ........................................................................13

9 Disposal ..................................................... 14

9.1  Return to manufacturer .................................................14

9.2  Informing authorities and the manufacturer ...................14

10 Warranty..................................................... 14

Содержание KLSC Series

Страница 1: ...5 and DN32 boiler charging units with electronic fixed point control for systems with solid fuel boilers Installation and operating manual translated from the original operating manual WattsWater eu K...

Страница 2: ...orms to the 2006 42 EC machinery directive 1 3 Product features Stable wall bracket with fixings 3 part patented EPP insulation shell Compact space saving design Contents 1 General information 2 1 1 I...

Страница 3: ...ful substances The boiler charging unit is fully pre assembled and is designed for wall mounting The boiler charging unit is not intended for use by persons including children with reduced physical se...

Страница 4: ...Boiler top 1 M flat sealing 1 2 M flat sealing 2 M flat sealing Tank bottom 1 M flat sealing 11 2 M flat sealing 11 2 M flat sealing 2 x screw fitting top connection 1 1 2 union nut x 1 F 2 union nut...

Страница 5: ...DE W UK 08 2021 Rev 0 Part no 10084836 EN ENGLISH 4 Pressure loss diagram 1 10 100 1 000 100 1 000 10 000 100 000 Pressure loss mbar Volume flow rate l h KLSC20 KLSC25 KLSC32 Fig 4 1 Pressure loss dia...

Страница 6: ...5 14 343 5 65 Rp1 Rp1 65 65 G1 G1 G1 G1 G1 G1 90 71 71 10 293 7 G1 G1 300 125 12 5 15 342 5 310 370 232 G1 G1 125 300 370 240 5 240 5 217 12 5 14 343 5 65 Rp1 Rp1 65 65 G1 G1 G1 G1 G1 G1 90 71 71 10...

Страница 7: ...6 2 KLSC25 and KLSC32 construction 1 Ball valve with gravity brake1 return 2 Ball valve supply 3 Circulation pump 4 Actuator including regulator 5 3 way mixing valve 6 Bypass pipe 7 Wall bracket 8 Sen...

Страница 8: ...ng unit may only be installed and commissioned by specialist personnel who have been duly trained and authorised by the manufacturer CAUTION When carrying out repairs and replacing parts the prescribe...

Страница 9: ...charging unit vertically on the wall 7 For KLSC25 and KLSC32 only Fix 2 screws into the wall plugs 8 Remove the thermometer handles B and the intermediate insulation C 9 Connect the supply and return...

Страница 10: ...s now on the right hand side 5 Loosen the connection to the ball valve rotate the return line and then tighten the connection to the ball valve again 6 Remove the end cap from the 3 way mixing valve a...

Страница 11: ...e thermowell and the end cap 3 Rotate the pump and the return ball valve by 180 degrees 4 Loosen the nut on the supply ball valve and rotate by 180 degrees Remove the actuator from the 3 way mixing va...

Страница 12: ...a firm seating and retighten if necessary Remove all tools materials and other equipment used from the work area Bleed the system 8 2 Replacing wear parts Note that the boiler charging unit has parts...

Страница 13: ...lve by turning the thermometer handle B 5 Reconnect the power supply to the boiler charging unit 6 Remove the thermometer handles B 7 Fit the intermediate insulation C thermometer handles B and front...

Страница 14: ...e may be asserted within one 1 year of delivery transfer of risk Excluded from the warranty are damages attributable to normal use of the product or wear and damages resulting from modifications or no...

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