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 SECTION  2: INSTALLATION  

 

   

 

 2.8  Gas Supply Piping 

Consult 

TAG-0106

CFR Gas Supply Design Guide 

before

 

designing or installing any gas supply piping. 

 

Do NOT under any circumstances use matches, candles, flames, or other sources of ignition to check for gas 

leaks. Failure to heed this warning may result in death, bodily harm, or damage to equipment or property. 

C A U T I O N !  

Many of the soaps used for gas pipe leak testing are corrosive to metals. Therefore, piping must be rinsed 
thoroughly with clean water after leak checks have been completed.

  

NOTE:

 All gas piping must be arranged so that it does not interfere with removal of any covers, inhibit 

service/maintenance, or restrict access to the unit. 

The CFR 3000 has a 2

” (5.08 cm) gas inlet pipe. Prior to installation, all pipes should be de-burred and 

internally cleared of any scale, metal chips or other foreign particles. Do not install any flexible connectors 
or unapproved gas fittings. Piping must not be supported by the unit. Use a suitable piping compound 
approved for use with natural gas. Any excess must be wiped off to prevent clogging of components. 

To avoid unit damage when pressure testing gas piping, the unit must be isolated from the gas supply 
piping. A thorough leak test of all external piping must be performed using a soap and water solution or 
suitable equivalent. The gas piping used must meet all applicable codes. 

2.8.1  Gas Supply Specifications  

CFR Low NOx series boilers require stable natural gas and propane input pressure. It must comply with 
the allowable gas inlet pressure range specified in the 

CFR Gas Supply Design Guide

, TAG-0106. 

2.8.2  External Gas Supply Regulator 

An  external  gas  pressure  regulator  is  required  on  the  gas  inlet  piping  under  most  conditions. 
Regulators must conform to the specifications in the 

CFR Gas Supply Design Guide, TAG-0106.

 

NOTE: 

It is the responsibility of the customer to source and purchase the appropriate gas regulator as 

described above. However, AERCO offers for sale an appropriate regulator, which may be ordered at the time 
of unit purchase or separately. Contact your AERCO sales representative for more information. 

It is strongly recommended that the pressure regulator be installed a minimum distance of 

10 pipe 

diameters

 between the pressure regulator and the nearest 

downstream

 fittings (an elbow or the unit 

itself), and a minimum of 

5 pipe diameters

 between the pressure regulator and any 

upstream

 fitting, such 

as elbow or shutoff valve, as shown below. 

 

 

Figure 2-8: Gas Regulator and Manual Shut-Off Valve 

GAS INLET 

GAS PRESSURE 

REGULATOR 

MANUAL SHUT-OFF 

VALVE 

GAS INLET 

MINIMUM 10 PIPE 
DIAMETERS IN LENGTH 

MINIMUM 5 PIPE DIAMETERS IN LENGTH 

Содержание AERCO CFR 3000

Страница 1: ...OMM 0163_A...

Страница 2: ...stallation Instructions 11 2 8 GAS SUPPLY PIPING 12 2 8 1 Gas Supply Specifications 12 2 8 2 External Gas Supply Regulator 12 2 8 3 Massachusetts Installations 13 2 8 4 Manual Gas Shutoff Valve 13 2 9...

Страница 3: ...f the boiler is a function of the unit s firing rate valve position and return water temperature When installed and operated in accordance with these instructions theCFR3000complies withtheBay Area Ai...

Страница 4: ...jury Fluidsunderpressuremaycauseinjurytopersonnelordamagetoequipmentwhenreleased Besureto shutoffallincomingandoutgoingwatershutoffvalves Carefullydecreasealltrappedpressurestozero before performing m...

Страница 5: ...cy shutdown switch or circuit breaker will immediately shut off the fuel For boilers monitored and or operated from a continuously occupied control room provide an emergency shutdown switch in the con...

Страница 6: ...er unpacking make a close inspection of the unit to ensure that there is no evidence of damage not indicated by the Tip N Tell indicator The freight carrier should be notified immediately if any damag...

Страница 7: ...vice maintenance requirements must also be taken into consideration All piping must include ample provisions for expansion NOTE CFR units can be installed with zero side clearances in pairs only See A...

Страница 8: ...d separately away from the pad as shown below The minimum pad thickness without a Condensate Neutralizer tank is 4 inches 10 2 cm 1 If using an AERCO CondensateNeutralizerTank P N89030 youmustensureen...

Страница 9: ...eeping concrete pad required in the desired location Figure 2 4 Lifting Lug Locations 2 5 Supply And Return Piping When connecting the hot water outlet and cold water inlet to building piping make sur...

Страница 10: ...sthave provisionsforsuitablecondensatedrainageorcollection Thecondensatedrain port located on the exhaust manifold must be connected to the condensatetrap P N24789 Itsinletand outlet connections conta...

Страница 11: ...ondensatepiping DoNOTusecarbon copper PVC orpolypropylene If a floor drain is not available a condensate pump can be used to remove the condensate to an appropriate drain The maximum condensate flow r...

Страница 12: ...piping must be performed using a soap and water solution or suitable equivalent The gas piping used must meet all applicable codes 2 8 1 Gas Supply Specifications CFR Low NOx series boilers require st...

Страница 13: ...ions External AC powerconnections aremadetotheunit insidethePowerBoxonthefrontoftheunit Remove the front panel to access the Power Box which is mounted in the upper part of the unit Figure 2 9 Power B...

Страница 14: ...at it does not interfere with the removal of any unit covers inhibit service maintenance or prevent access between the unit and walls or another unit 2 10 Field Control Wiring I O Board Each unit is f...

Страница 15: ...nager units Required for the OUTDOOR RESET mode of operation To enable this mode go to the Controller s Main Menu Advanced Setup Unit Application Configuration and set SH Operating Mode to Outdoor Res...

Страница 16: ...6 Sensor Ground Ground connection for RTD Spare 1 7 NOT USED 8 NOT USED 9 NOT USED 10 DHW Temp Connect the DHW tank temperature or DHW Loop Supply Temperature sensor 11 Shield Connection to the shiel...

Страница 17: ...O Connection to a DHW Pump enable disable signal 4 DHW Pump Relay Com 5 V2 Spare 1 Relay N O Connection to an auxiliary device enable disable signal such as System Pump Pump 2 Louver Louver 2 Damper...

Страница 18: ...r 1 Go to Advanced Setup Unit Unit Settings Find the Vent Type parameter 2 Set this parameter to match your vent material Category I this sets the exhaust temp limits Horizontal vent runs slope upward...

Страница 19: ...To ensure the proper pressure range is maintained the CFR boiler requires a barometric damper to be installed immediately after the factory supplied starter piece see Figure 2 15 Do not use the applia...

Страница 20: ...17kW inputforeachunit Thefreeareamusttakeintoaccountrestrictions such as louvers and bird screens 2 12 1 Ducted Combustion Air For ducted combustion air installations the air ductwork must be attache...

Страница 21: ...seDelayappearsonlyifUnitMode inMainMenu AdvancedSetup BSTCascade Cascade Configuration equals BST Manager Once the system load is satisfied and all Client units have stopped firing the BST Manager ope...

Страница 22: ...elayed interlock 1241 Black 3 Remove and dispose of the cap with jumper wire attached 4 Plug the Molex connector into the sequencing isolation valve s connector 5 When the Sequencing Isolation Valve i...

Страница 23: ...APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS CFR 3000 Dimension Drawing AP A 1093 rev A...

Страница 24: ...APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS CFR 3000 Zero Side Clearance Drawing SD A 1283 rev A...

Страница 25: ...AERCO International Inc 2023...

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