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 SECTION  2: INSTALLATION  

 

   

 

 2.6  Pressure Relief Valve Installation 

An ASME rated Pressure Relief Valve is supplied with each CFR Boiler. The pressure rating for the relief 
valve must be specified in the sales order.  Available pressure ratings range from 

30 to 160 psi (207 to 

1103 kPa)

. The relief valve is installed on the hot water outlet of the boiler as shown in Figure 2-6.  

A suitable pipe joint compound should be used on the threaded connections. Any excess should be wiped 
off to avoid getting any joint compound into the valve body. The relief valve must be piped to 

within 12 

inches (30.5 cm)

 of the floor to prevent injury in the event of a discharge.   

IMPORTANT:

 No valves, restrictions, or other blockages are allowed in the full port discharge line.  

IMPORTANT:

 In multiple unit installations the discharge lines must 

NOT

 be manifolded together.  

IMPORTANT:

 Each must be individually run to a suitable discharge location. 

 

Figure 2-6: P&T Relief Valve Location 

 

 2.7  Condensate Drain and Piping 

The installation must have provisions for suitable condensate drainage or collection. The condensate drain 
port located on the exhaust manifold must be connected to the condensate trap (P/N 

24789

). Its inlet and 

outlet connections contain tapped 3/4

” NPT ports. A sample condensate trap installation is shown below. 

The installation details for the trap will vary depending on available clearances, housekeeping pad 
dimensions and other conditions at the site.  

NOTE

The following guidelines MUST be observed to ensure proper condensate drainage:

 

  The condensate trap inlet must be level with, or lower than exhaust manifold drain port. 

  The base of the condensate trap must be supported to ensure that it is level (horizontal). 

  The trap must be removable for routine maintenance. AERCO recommends that a union be utilized between 

the exhaust manifold condensate drain port and the trap inlet port. 

  If the condensate trap does not connect directly to the exhaust manifold condensate drain port, the pipe 

between the drain and the trap 

must

 be 

stainless steel

 or 

aluminum

  The concrete housekeeping pad must not extend under the condensate assembly. 

 

 

 

 

PRESSURE  

RELIEF VALVE 

4” HOT BOILER 

WATER OUTLET 

INSTALL TRIDICATOR 
GAUGE HERE  
(P/N 123675-TAB) 

Содержание AERCO CFR 3000

Страница 1: ...OMM 0163_A...

Страница 2: ...stallation Instructions 11 2 8 GAS SUPPLY PIPING 12 2 8 1 Gas Supply Specifications 12 2 8 2 External Gas Supply Regulator 12 2 8 3 Massachusetts Installations 13 2 8 4 Manual Gas Shutoff Valve 13 2 9...

Страница 3: ...f the boiler is a function of the unit s firing rate valve position and return water temperature When installed and operated in accordance with these instructions theCFR3000complies withtheBay Area Ai...

Страница 4: ...jury Fluidsunderpressuremaycauseinjurytopersonnelordamagetoequipmentwhenreleased Besureto shutoffallincomingandoutgoingwatershutoffvalves Carefullydecreasealltrappedpressurestozero before performing m...

Страница 5: ...cy shutdown switch or circuit breaker will immediately shut off the fuel For boilers monitored and or operated from a continuously occupied control room provide an emergency shutdown switch in the con...

Страница 6: ...er unpacking make a close inspection of the unit to ensure that there is no evidence of damage not indicated by the Tip N Tell indicator The freight carrier should be notified immediately if any damag...

Страница 7: ...vice maintenance requirements must also be taken into consideration All piping must include ample provisions for expansion NOTE CFR units can be installed with zero side clearances in pairs only See A...

Страница 8: ...d separately away from the pad as shown below The minimum pad thickness without a Condensate Neutralizer tank is 4 inches 10 2 cm 1 If using an AERCO CondensateNeutralizerTank P N89030 youmustensureen...

Страница 9: ...eeping concrete pad required in the desired location Figure 2 4 Lifting Lug Locations 2 5 Supply And Return Piping When connecting the hot water outlet and cold water inlet to building piping make sur...

Страница 10: ...sthave provisionsforsuitablecondensatedrainageorcollection Thecondensatedrain port located on the exhaust manifold must be connected to the condensatetrap P N24789 Itsinletand outlet connections conta...

Страница 11: ...ondensatepiping DoNOTusecarbon copper PVC orpolypropylene If a floor drain is not available a condensate pump can be used to remove the condensate to an appropriate drain The maximum condensate flow r...

Страница 12: ...piping must be performed using a soap and water solution or suitable equivalent The gas piping used must meet all applicable codes 2 8 1 Gas Supply Specifications CFR Low NOx series boilers require st...

Страница 13: ...ions External AC powerconnections aremadetotheunit insidethePowerBoxonthefrontoftheunit Remove the front panel to access the Power Box which is mounted in the upper part of the unit Figure 2 9 Power B...

Страница 14: ...at it does not interfere with the removal of any unit covers inhibit service maintenance or prevent access between the unit and walls or another unit 2 10 Field Control Wiring I O Board Each unit is f...

Страница 15: ...nager units Required for the OUTDOOR RESET mode of operation To enable this mode go to the Controller s Main Menu Advanced Setup Unit Application Configuration and set SH Operating Mode to Outdoor Res...

Страница 16: ...6 Sensor Ground Ground connection for RTD Spare 1 7 NOT USED 8 NOT USED 9 NOT USED 10 DHW Temp Connect the DHW tank temperature or DHW Loop Supply Temperature sensor 11 Shield Connection to the shiel...

Страница 17: ...O Connection to a DHW Pump enable disable signal 4 DHW Pump Relay Com 5 V2 Spare 1 Relay N O Connection to an auxiliary device enable disable signal such as System Pump Pump 2 Louver Louver 2 Damper...

Страница 18: ...r 1 Go to Advanced Setup Unit Unit Settings Find the Vent Type parameter 2 Set this parameter to match your vent material Category I this sets the exhaust temp limits Horizontal vent runs slope upward...

Страница 19: ...To ensure the proper pressure range is maintained the CFR boiler requires a barometric damper to be installed immediately after the factory supplied starter piece see Figure 2 15 Do not use the applia...

Страница 20: ...17kW inputforeachunit Thefreeareamusttakeintoaccountrestrictions such as louvers and bird screens 2 12 1 Ducted Combustion Air For ducted combustion air installations the air ductwork must be attache...

Страница 21: ...seDelayappearsonlyifUnitMode inMainMenu AdvancedSetup BSTCascade Cascade Configuration equals BST Manager Once the system load is satisfied and all Client units have stopped firing the BST Manager ope...

Страница 22: ...elayed interlock 1241 Black 3 Remove and dispose of the cap with jumper wire attached 4 Plug the Molex connector into the sequencing isolation valve s connector 5 When the Sequencing Isolation Valve i...

Страница 23: ...APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS CFR 3000 Dimension Drawing AP A 1093 rev A...

Страница 24: ...APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS CFR 3000 Zero Side Clearance Drawing SD A 1283 rev A...

Страница 25: ...AERCO International Inc 2023...

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