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Benchmark Platinum-Edge [ii]: Installation Manual

SECTION 2

– INSTALLATION

OMM-

136_E • GF

-210

•

12/13/2019

Technical Support

• (

800) 526-0288

• Mon

-Fri, 8 am - 5 pm EST Page 27 of 57

Figure 2-6a: BMK750/1000 Sample Condensate Trap Installation

Figure 2-6b: BMK1500

– 6000 Sample Condensate Trap Installation

COMBUSTION

ANALYZER

PROBE PORT

3/4” NPT

NIPPLE

HOSE
CLAMP

CONDENSATE

TRAP

(P/N 24441)

1” DIAM.
HOSE

3/4” NPT

NIPPLES

UNION

EXHAUST

MANIFOLD

TO
CONDENSATE

NEUTRALIZER

TRAP INLET

INTEGRAL ADAPTOR AND

THUMBSCREW

TOP COVER THUMB
SCREWS (4 each)

4”

6” (10-15.2 cm)

THICK

EXHAUST

MANIFOLD

DRAIN PORT

COMBUSTION

ANALYZER

PROBE PORT

EXHAUST

MANIFOLD

3/4” NPT

NIPPLES

HOSE
CLAMP

TO
CONDENSATE

NEUTRALIZER

CONDENSATE

TRAP

(P/N 24441)

TOP

COVER
THUMB

SCREWS

(4 each)

1” (2.54 cm) DIAM.
HOSE

4”

(10cm)

8” (10-20 cm)

THICK

TRAP INLET
INTEGRAL ADAPTOR AND
THUMBSCREW

Содержание Aerco Benchmark Series

Страница 1: ...uct include OMM 0137 GF 211 Operation Service Manual OMM 0138 GF 212 Reference Manual OMM 0139 GF 213 Edge Controller Manual TAG 0019 GF 2070 Boiler Application Guide TAG 0022 GF 2050 Vent Combustion...

Страница 2: ...1 2 6 SUPPLY AND RETURN PIPING 22 2 6 1 BMK750 1000 Supply and Return Piping 22 2 6 2 BMK1500 4000 Supply and Return Piping 23 2 6 3 BMK5000 6000 Supply and Return Piping 24 2 6 4 Dual Inlet Return Pi...

Страница 3: ...12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 3 of 57 3 1 INTRODUCTION 45 3 1 1 Connecting the Ethernet Cable 45 3 1 2 Confirming the Ethernet Connection 46 3 1 3 Confirm Ethern...

Страница 4: ...Benchmark Platinum Edge ii Installation Manual CONTENTS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 4 of 57 This page intentionally blank...

Страница 5: ...000 409 kW BMK2000 100 000 29 3 kW 2 000 000 586 kW 86 000 25 2 kW 1 860 000 545 kW BMK2500 167 000 48 9 kW 2 500 000 732 kW 144 000 42 2 kW 2 395 000 702 kW BMK3000 200 000 58 6 kW 3 000 000 879 kW 1...

Страница 6: ...less each symbol is 1 bit long BMK Benchmark AERCO s Benchmark series boilers BMS or BMS II AERCO Boiler Management Systems BLDG Bldg Building BST AERCO on board Boiler Sequencing Technology BTU Briti...

Страница 7: ...net Protocol ISO International Organization for Standardization Lbs Pounds 1 lb 0 45 kg LED Light Emitting Diode LN Low Nitrogen Oxide MA mA Milliampere 1 thousandth of an ampere MAX Max Maximum MBH 1...

Страница 8: ...rd RS485 or EIA 485 A standard for serial half duplex HDX transmission of data based on the RS485 Standard RTN Rtn Return SETPT Setpt Setpoint Temperature SHLD Shld Shield SPDT Single Pole Double Thro...

Страница 9: ...fe place for future reference WARNING Do not use matches candles flames or other sources of ignition to check for gas leaks Fluids under pressure may cause injury to personnel or damage to equipment w...

Страница 10: ...remote shutdown switch or circuit breaker marked for easy identification at a location readily accessible in the event of boiler mis operation Design the system so activation of the emergency shutdow...

Страница 11: ...n the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm...

Страница 12: ...or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the ins...

Страница 13: ...ng container the unit must be moved by pallet jack or forklift from the front only NOTE AERCO is not responsible for lost or damaged freight Each unit has A Tip N Tell indicator on the outside of the...

Страница 14: ...2 1d 2 4 1 Installation Clearances All Benchmark models are the same height but vary in depth by model The unit must be installed with the prescribed clearances for service as shown in Figure 2 1a thr...

Страница 15: ...age 15 of 57 Section 6 6 Combination Control System of the Benchmark Platinum Edge OPERATION SERVICE Manual GF 211 Figure 2 1a BMK750 1000 Clearances Figure 2 1b BMK1500 2000 Clearances NOTE Ensure th...

Страница 16: ...port 800 526 0288 Mon Fri 8 am 5 pm EST Page 16 of 57 Figure 2 1c BMK2500 3000 Clearances Figure 2 1d BMK4000 Clearances Housekeeping Pad NOTE Ensure that condensate assembly is not located over the h...

Страница 17: ...nd flammable vapors or liquids FOR MASSACHUSETTS ONLY For Massachusetts installations the unit must be installed by a plumber or gas fitter licensed within the Commonwealth of Massachusetts In additio...

Страница 18: ...stallation Manual SECTION 2 INSTALLATION OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 18 of 57 Figure 2 2a BMK750 1000 Anchor Bolt Locations Figure 2 2b BMK150...

Страница 19: ...INSTALLATION OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 19 of 57 Figure 2 2c BMK2500 3000 Anchor Bolt Locations Figure 2 2d BMK4000 Anchor Bolt Locations Fi...

Страница 20: ...elow WARNING When using the lifting tab and bar ensure there is no load placed on the gas train or blower Attaching the Lifting Bar BMK750 1000 Instructions 1 Remove the lifting bar from its shipping...

Страница 21: ...visions BMK1500 2000 Shown 2 5 3 BMK5000 6000 Lifting Provisions Two 2 lifting lugs are provided at the top of the primary heat exchanger see Figure 2 3c The location of the lifting tabs is marked on...

Страница 22: ...MK750 1000 Supply and Return Piping Benchmark 750 and 1000 Boiler utilizes 3 7 62cm 150 flanges for the water system supply and return piping connections The physical location of the supply and return...

Страница 23: ...eturn piping connections They also include an optional second 4 10 2 cm 150 flange for the water INLET as shown in Figure 2 4b Figure 2 4b BMK1500 4000 Supply and Return Locations Benchmark Platinum 4...

Страница 24: ...turn temperature zone or AERCO SmartPlate thermal efficiency can improve by up to 6 based on an 80 F 26 7 C minimum return water temperature at full fire Lower return temperatures are possible which w...

Страница 25: ...e used on the threaded connections Any excess should be wiped off to avoid getting any joint compound into the valve body The relief valve must be piped to within 12 inches 30 5 cm of the floor to pre...

Страница 26: ...O recommends that a union be utilized between the exhaust manifold condensate drain port and the trap inlet port If the condensate trap does not connect directly to the exhaust manifold condensate dra...

Страница 27: ...OBE PORT 3 4 NPT NIPPLE HOSE CLAMP CONDENSATE TRAP P N 24441 1 DIAM HOSE 3 4 NPT NIPPLES UNION EXHAUST MANIFOLD TO CONDENSATE NEUTRALIZER TRAP INLET INTEGRAL ADAPTOR AND THUMBSCREW TOP COVER THUMB SCR...

Страница 28: ...LGP in back of unit 1 1 2 inch 3 81 cm on top of unit Prior to installation all pipes should be de burred and internally cleared of any scale metal chips or other foreign particles Do NOT install any...

Страница 29: ...rmation On all Benchmark models it is strongly recommended that the pressure regulator be installed a minimum distance of 10 pipe diameters between the pressure regulator and the nearest downstream fi...

Страница 30: ...2 7c BMK1500 4000 Gas Regulator and Manual Shut Off Valve Dual Fuel GAS INLET GAS PRESSURE REGULATOR MANUAL SHUT OFF VALVE NATURAL GAS INLET NATURAL GAS INLET NATURAL GAS PRESSURE REGULATOR PROPANE MA...

Страница 31: ...Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 31 of 57 Figure 2 7d BMK5000 6000 Manual Gas Shut Off Valve Location Dual Fuel NATURAL GAS SUPPLY 2 MANUAL GAS SHUT OFF VALVE NATURAL GAS PRES...

Страница 32: ...7d 2 10 AC ELECTRICAL POWER WIRING AERCO s Benchmark Electrical Power Guide TAG 0048 GF 2060 must be consulted prior to connecting any AC power wiring to the unit 2 10 1 Electrical Power Requirements...

Страница 33: ...ch must be installed on the electrical supply line external to the unit in an easily accessible location to quickly and safely disconnect electrical service DO NOT attach the switch to sheet metal enc...

Страница 34: ...Panel Internal Components Remove the front panel to access the Power Panel Run the electrical service through the opening above the Power Panel and make the connections to the Power Breaker in accord...

Страница 35: ...any unit covers inhibit service maintenance or prevent access between the unit and walls or another unit 2 11 FIELD CONTROL WIRING I O Board Each unit is fully wired from the factory with an internal...

Страница 36: ...aximum gauge of wires connecting to the I O board is 14 J24 SPARK MONITOR FROM SHELL HARNESS 63216 2 CONNECTOR J9 VALVE HARNESS INTERLOCK FROM SHELL HARNESS 63216 2 J6 PINS 3 4 DUAL FUEL SWITCH HARNES...

Страница 37: ...ariable Primary application Secondary Loop in a Primary Secondary application Loop 1 in a Multi application Typically used on Manager and Backup Manager units For more information refer to the Benchma...

Страница 38: ...g V1 feedback Swing V2 Feedback VS Pump Feedback Variable Speed Pump Feedback Remote Setpoint 2 DHW VSP Fdbk To assign program its function go to the Controller s Main Menu Advanced Setup Ancillary De...

Страница 39: ...u Advanced Setup Ancillary Devices Relays then set the Relay to Spare 2 Relay and the Name to one of the above devices 2 Spare 2 Relay Com 3 DHW Pump Relay N O Connection to a DHW Pump enable disable...

Страница 40: ...Unit Settings 2 Find the Vent Type parameter 3 Set the value of this parameter to match your vent material PVC Polypro or Stainless Steel This sets the exhaust temperature limits Note PVC is not allow...

Страница 41: ...g is designed or installed Air supply is a direct requirement of ANSI 223 1 NFPA 54 CSA B149 1 and local codes These codes should be consulted before a permanent design is determined The combustion ai...

Страница 42: ...boiler designated the Manager manage the other boilers at the site designated as Clients in such a way that the efficiency of the entire boiler array is maximized When operated with the BST system th...

Страница 43: ...oard and to a power supply Figure 2 14 Sequencing Isolation Valve Molex Connector and Jumper Wire Isolation Valve Harness Wire Color Signal 1236 Black 24V Common 1237 Red 24V Hot 1238 White Valve anal...

Страница 44: ...2 15 Boiler Pump Relay The Benchmark Platinum s power panel includes a secondary output board with a pump relay that is designed to operate a boiler pump This relay provides 120VAC with a maximum pilo...

Страница 45: ...ections below provide instructions for implementing only the first option enabling communication through an Ethernet cable connected to the site s network If you ordered a Benchmark Platinum boiler wi...

Страница 46: ...Ethernet Connection Refer to Figure 3 2 below and complete the following instructions to confirm that the Ethernet cable connection is working Confirming the Ethernet Connection Instructions 1 Powered...

Страница 47: ...t DHCP Configuration Instructions 1 Connect your computer to the network jack that will be used by the Edge Controller Your computer should be configured to automatically get a network address Boot or...

Страница 48: ...Benchmark Platinum Edge ii Installation Manual SECTION 3 ONAER SETUP OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 48 of 57 This page intentionally blank...

Страница 49: ...ual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 49 of 57 Appendix A Dimensional and Clearance Drawings Benchmark...

Страница 50: ...Installation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 50 of 57 Benchmark 750 1000 Single Unit Clearan...

Страница 51: ...i Installation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 51 of 57 Benchmark 750 1000 Zero Side Clearanc...

Страница 52: ...ii Installation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 52 of 57 Benchmark 1500 2000 Dimension Drawin...

Страница 53: ...ii Installation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 53 of 57 Benchmark 1500 2000 Clearance Drawin...

Страница 54: ...ii Installation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 54 of 57 Benchmark 2500 3000 Dimension Drawin...

Страница 55: ...ii Installation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 55 of 57 Benchmark 2500 3000 Clearance Drawin...

Страница 56: ...nstallation Manual APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS OMM 136_E GF 210 12 13 2019 Technical Support 800 526 0288 Mon Fri 8 am 5 pm EST Page 56 of 57 Benchmark 4000 Clearance Dimensional Dra...

Страница 57: ...ntractors in Massachusetts Section 2 12 1 DIR 19 03 Added International option to Section 2 10 AC Electrical Power Wiring DIR 19 04 Added additional requirements to Section 1 2 Emergency Shutdown DIR...

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