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Revision 1.1 

 

Page 27 

SERVICE REQUIREMENTS 

 

  

     WARNING!

  

Read and understand the contents of this manual before attempting to 

service WL500. Failure to follow the instructions in this manual could result in death, 
serious personal injury, or severe property damage.  Only trained and qualified 
technicians should attempt to install, maintain, or service Waterlogic Equipment.

 

 

1.

 

Visually inspect all electrical and water connections for signs of wear or damage.  

DANGER!  

HIGH VOLTAGE ELECTRICAL HAZARD.  

Unplug before inspection and service. 

 

2.

 

Waterlogic

 recommends changing the UV Lamp (CT-2001) every 12 months. 

      WARNING!  

ULTRAVIOLET RADIATION.  

Protect your skin and eyes against ultraviolet 

rays.  Never look directly at an operating UV light.  Disconnect before removing UV Lamp. 

      CAUTION!  

UV LAMPS ARE HAZARDOUS.  

Lamps are considered Hazardous Waste and 

must be disposed of accordingly.   Refer to Product MSDS sheet for details. 

 

3.

 

Clean the quartz sleeve (CT-2002) that surrounds the UV lamp with a non-abrasive cloth, 
descaling solution, or ultrasonic bath if needed when changing UV lamps. 

CAUTION!

  

UV SYSTEM IS FRAGILE.  

Never handle the UV lamp or Quartz Sleeve with 

bare hands.  UV Lamp and quartz sleeve must be free of oils and contaminants to ensure 
proper operation.  Use a soft non-abrasive cloth to clean.

 

 

Inspect the Quartz Sleeve O-ring (CT-2006) for wear or damage and replace as necessary. 

 

4.

 

Test UV lamp and UV sensor (CDS) is working by removing the sensor from the retaining nut 
and covering the end to produce an audible alarm (continuous beep) and “UV Fault” on the 
display. 

 

5.

 

The filters should be replaced every 6 months, or 2000 gallons, whichever comes first.  Local 
water conditions will dictate your exact filter requirements and service intervals.  Flush 5 
gallons of water through the filters to rinse carbon fines. Do not rinse the filters through the 
unit solenoid valve(s) and tanks if at all possible to avoid contamination. 

 

6.

 

Reset Filter Life Timer if enabled.  See programming instructions for details. 

    

 

7.

 

WL500

 sparkling tank has a level sensor probe that needs to be maintained and descaled at 

every filter change.  Level Sensor Probe Part Number is CT-2023-A (10-7250).   

      WARNING!

  

HIGH PRESSURE COMPRESSED GAS HAZARD.  

Isolate CO2 gas supply and 

relieve pressure in tank by opening PRV (pressure relief valve) before attempting to remove 
the level sensor probe or any other component under pressure.  

 

8.

 

Ensure there is adequate (minimum of 2”) clearance around the unit and clean the 
condenser grill and compressor fan to provide efficient cooling system operation. 

 

9.

 

Test the drip tray overflow function.  Clean and dry off the drip tray and sensors. 

 

10.

 

Sanitize the cold and sparkling tanks per instructions in the pre-installation procedures. 

 

 

Содержание WL500 - Sparkling

Страница 1: ...Waterlogic Commercial Products LLC 11710 Stonegate Circle Omaha NE 68164 800 288 1891 www waterlogic us WL500 Sparkling OPERATING INSTALLATION AND SERVICE MANUAL...

Страница 2: ...e TABLE OF CONTENTS Features and Benefits 3 Certifications 4 Introduction 5 Safety Alert Symbols 5 Safety Precautions 6 Warranty 7 Model and Part Designations 8 Specifications 8 Layout Drawing and Par...

Страница 3: ...Sensor and Drip Tray Full Fault Mode that halts supply to prevent overflow and sounds alarm to reduce accident potential Child Safeguard WL500 requires selection followed by main dispense and defaults...

Страница 4: ...o ANSI UL 399 Standard for Drinking Water Coolers BPA Free Waterlogic tests for BPA and declares that all of its products are Bisphenol A FREE and contain no harmful BPA plastics Waterlogic is certifi...

Страница 5: ...aterlogic and its affiliates are protected by patents issued or pending in the United States and other countries Waterlogic reserves the right to change the specifications referred to in this literatu...

Страница 6: ...ter the system The system is designed for the supplemental bactericidal treatment of either treated and disinfected public drinking water or other drinking water which has been tested and deemed accep...

Страница 7: ...ing documentation to Waterlogic for evaluation The form is available at www waterlogic us Supporting documentation must include but is not limited to proof of purchase installation date failure date a...

Страница 8: ...x 18 in x 10 in AK 0007 32 in x 12 in x 7 in Shipping Weight Dry 70 lb 32 kg AK 0005 35 lb AK 0007 9 lb Rated Service Flow Rated Capacity Service Life 0 5 gpm 1 89 lpm 2 000 Gallons or 6 months Same...

Страница 9: ...nly BIOCOTE WL LOGO same as PL 1222 10 7074 8 PL 1094 Side Panel Silver Plastic LH RH 10 7072 9 ST 8094 A Back Metal Panel 10 7051 10 EL 5005 Switch Heater Compressor Green I ON O OFF 10 3009 11 EL 50...

Страница 10: ...spense Button For Sparkling Water Press Sparkling Button 2 followed by the Main Dispense Button For Hot Water Press Hot Button 3 followed by the Main Dispensing Button For Extra Hot Water Press Extra...

Страница 11: ...Revision 1 1 Page 11 WL500 FLOW DIAGRAM...

Страница 12: ...r on the display and cold water will be dispensed when the Main Dispense Button is pressed Selecting COLD Button 1 and then pressing the Main Dispense Button opens Solenoids 2 and 4 which allows suppl...

Страница 13: ...the Main Dispensing Button for Premium Sparkling Water The unit will default back to COLD water after 3 seconds unless the Default Set is changed to Sparkling See Programming Section When the Main Dis...

Страница 14: ...imal sparkling water is generated with cold water under 46o F WL500 Sparkling Level Sensor Probe requires inspection and service See Service Section WL500 Sleep Mode The WL500 has programmable sleep m...

Страница 15: ...rade Language English The display will read in English Default is English Spanish The display will read in Spanish French Etc The display will read in French and many others Flow Counter Liters 4000 9...

Страница 16: ...ntil the option Language appears on the display 3 Press Button No 3 to select the Language option 4 Press Button No 2 repeatedly to scroll down through the languages until Spanish is displayed 5 Press...

Страница 17: ...Close the regulator outlet valve and secure in the base cabinet 5 Route a inch pipe from the outlet fitting of the CO2 regulator through the knock out up to the CO2 IN bulkhead fitting on the back of...

Страница 18: ...the Waterlogic WL500 and check exterior for damage WARNING WL500 IS HEAVY Use proper lifting aids and handling techniques to avoid injury Use assistance as single person lift could cause injury Always...

Страница 19: ...SONAL PROTECTIVE EQUIPMENT Always ensure proper ventilation and use proper personal protective equipment such as gloves and eye protection when using chemicals Refer to Material Safety Data Sheet for...

Страница 20: ...ion Required The first 2 or 3 gallons of water will contain concentrated sanitizer Use extreme care Fill the Sparkling Chamber with Sanitizer 20 The sanitizer solution will be injected into the sparkl...

Страница 21: ...nce the compressor starts the fan condenser also will start Verify the fan has started by feeling for the discharge of air at the rear grill of the machine Heat exchange is a signal that the refrigera...

Страница 22: ...sing personnel and equipment drains catch basin etc to scalding hot water Disable Cold and Hot Tanks 1 Turn off the green power switch to disable the heater and compressor 2 Dispense 2 liters of water...

Страница 23: ...e PRV on top of the sparkling chamber to vent the system May remove top cover to access 21 Remember to close the Pressure Relief Valve once all pressure is relieved 22 Remove the CO2 supply line from...

Страница 24: ...Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration system condenser to dissipate heat Warmer environments require more clearance around the...

Страница 25: ...e dispensing faucet press the hot button Button 3 followed by the main dispensing button until a continuous flow of water is obtained Once a continuous flow is obtained release the main dispensing but...

Страница 26: ...ater below 46O F into the chamber This provides Premium Sparkling Water Sample the sparkling water to ensure it meets expectation 16 Check the unit for any leaks External Leak Protection is always rec...

Страница 27: ...abrasive cloth to clean Inspect the Quartz Sleeve O ring CT 2006 for wear or damage and replace as necessary 4 Test UV lamp and UV sensor CDS is working by removing the sensor from the retaining nut a...

Страница 28: ...ONAL PROTECTIVE EQUIPMENT REQUIRED Always ensure proper ventilation and use rubber or nitrile gloves and eye protection when using chemicals Refer to Material Safety Data Sheet for specific requiremen...

Страница 29: ...embly Part Number is HT 3021 INN 10 7082 Sparkling Chamber Level Sensor Probe Assembly CT 2023 WL500 Sparkling chamber has a level sensor probe that needs to be maintained and descaled at every filter...

Страница 30: ...Revision 1 1 Page 30 WL500 MAIN PARTS DRAWING...

Страница 31: ...p Fixing Rubber Silicon 10 3004 16 CT 2045 UV Lamp 8W with wires 10 7020 17 CT 2006 O ring Black Quartz Sleeve 10 2500 18 CT 2002 Quartz Sleeve D310mm for 8W Lamp 10 1400 19 CT 2001 C Cold Tank Retain...

Страница 32: ...2039 A CT 2028 Drain valve Cap Only for both 1 4 5 16 Drains CT 2028 48 PU 4028 JG Bulkhead Connector Union 1 4 1 4 PI1208S 10 3067 49 PL 1094 Side Panel Silver 10 7072 50 CT 2035 D AQ Q Pump With Co...

Страница 33: ...Revision 1 1 Page 33 WL500 WETTED PARTS DRAWING...

Страница 34: ...E 08 BI 1000F B 19 1054 17 PU 4008 JG Equal Elbow Connector 1 4 PI0308S PU 4008 18 PU 4008 JG Equal Elbow Connector 1 4 PI0308S PU 4008 19 PU 4031 JG LLD PE Tube Blue O D 1 4 PE 08 BI 1000F B 19 1054...

Страница 35: ...DPE Tube Blue 8mm PE 0806 100M B 10 3062 51 PL 1088 Stainless Steel Insert for Faucet WL850 Sparkling with SUS 10 2701 52 PL 1011 Faucet HC CA 10 2700 53 CT 2007 Natural Faucet O Ring Silicon White 10...

Страница 36: ...utes and there is not a signal from the level sensor to shut off the pump This is a safety feature to prevent the pump from being damaged When operating properly it should take about 1 1 2 minutes for...

Страница 37: ...Revision 1 1 Page 37 WL500 ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attempt live testing...

Страница 38: ...nt lip has only 2 holes Step 3 Fasten the front door and frame assembly to the front edges of the top and base panels Top panel and base panel edges fit inside of door assembly edges Screw Locations 5...

Страница 39: ...ar Align the side panels using the plastic tabs which will protrude through the metal frame WL500 to Base Cabinet Attachment Point Use locking screw provided or ST 8016 adjustable foot Step 5 Front Bl...

Страница 40: ...l into the base cabinet Note that this task will require a little maneuvering of the insert panel for proper alignment Take care not to break the plastic tabs on the insert panel Step 3 Fasten the cup...

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