Waterax MARK-3 Скачать руководство пользователя страница 5

 

 

 

USER INSTRUCTIONS 

12/2014 

03/2018 

 

12. Using the fan/flywheel 

holding tool (R-929), 
the flywheel assembly 
puller (R-927) and an 
adjustable wrench, 
remove the flywheel 
assembly. 
 

13. 

NOTE:

 If equipped with 

a thermoplastic fan, 
use piston locking tool 
701159 instead of R-
929. 
Screw  tool  onto  the 
cylinder 

head 

and 

rotate  crankshaft  until 
the  piston  reaches  the 
tip  to  lock  the  shaft 
rotation.  701159  can 
be used with both fans. 

 

 

14. Remove the point 

magneto by removing 
the three nuts. Discard. 
If the magneto is stuck 
on the backing plate, it 
can be pried off with a 
soft hammer and a flat 
screw driver. Be 
careful not to damage 
the fan. 
 

 

 

Point magneto 

 

New magneto for CDI 

15. Install the new 

magneto for CDI using 
thread locker 

Loctite 

648

 or equivalent. 

Tightening torque for 
the three nuts: 8-10 
Nm. 

 

Loctite 648 

 

16. Remove the point 

stator assembly and 
replace with the CDI 
stator assembly. 
Discard point stator. 
 

17. To position the stator, 

remove labyrinth ring 
and install ignition 
timing adjustment tool 
801146. Turn stator 
clockwise until coil 
rests on adjustment 
tool. Tighten the three 
screws with flat and 
lock washers. 

 

Point stator assembly 

 

CDI stator assembly  

Nuts (3X) 

Содержание MARK-3

Страница 1: ...BIT 30 HIGH SPEED STEEL 2 3 4 LG 1 6 801118 TAP M4X 7 D4 SPRIAL POINT PLUG HIGH SPEED STEEL 1 7 801146 CDI IGNITION TIMING ADJUSTMENT TOOL 1 8 801162 DIS FRAME DRILLING TOOL 1 Figure 2 Special tools...

Страница 2: ...ENCH 1 CUTTER 1 FLAT SCREWDRIVER 1 PHILLIPS SCREWDRIVER 1 NEEDLE NOSE PLIERS 1 17 64 DRILL BIT 1 VARIABLE SPEED ELECTRIC DRILL 1 M4X0 7 TAP 1 30 DRILL BIT TAPPING LUBRICANT 1 PENCIL OR MARKER IF NOT E...

Страница 3: ...not have a recess step on the center hub new flywheels have a recess step Engines that have a serial number below 2776900 will require a newer flywheel 600534 failure to replace the flywheel will lea...

Страница 4: ...see images If not equipped with tool use the hole pattern provided The CDI box assembly will be mounted on the left and the fuel connection will move to the right 6 Remove the ON OFF switch and disco...

Страница 5: ...f the magneto is stuck on the backing plate it can be pried off with a soft hammer and a flat screw driver Be careful not to damage the fan Point magneto New magneto for CDI 15 Install the new magneto...

Страница 6: ...al for dynamic ignition verification procedures Timing adjustment tool Stator plate adjustment 1 1 5 mm CCW Coil resting on tool 19 First pass the green wire through the crankcase hole and then throug...

Страница 7: ...drilling of 3 holes Tapping lubricant Drilling jig 26 If you are not equipped with the drilling jig you can use the bracket to position the holes To correctly position the bracket and prevent any inte...

Страница 8: ...all the DOS bracket using the three 8 mm long screws and two tooth lock washers 31 Install the DOS using the two 35 mm long screws and two tooth lock washers Ensure that the DOS is firmly mounted on t...

Страница 9: ...terminal 36 Install the ground wire red coming from the CDI module on the fan cowl grounding stud 37 Install the split loom 38 Install the plastic coated clamp and tighten the lock nut 39 Install the...

Страница 10: ...e Always ensure that the cause of the overspeed condition has been identified and corrected before attempting to restart the engine When attempting to restart the engine after an overspeed condition o...

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