USER INSTRUCTIONS
1
12/2014
03/2018
1
MARK-3
®
DIS Digital Ignition Solution
Overview:
WATERAX
offers a conversion kit Digital Ignition Solution (DIS) for users that want to convert a MARK-3
®
from breaker
points and mechanical cut-out switch to the upgraded electronic ignition and Digital Overspeed Switch systems. These
instructions will guide you through the conversion process.
Parts Breakdown:
Figure 1: Digital Ignition Solution (DIS) (600556)
Tools and Materials Required:
To complete the installation, you will require the following tools:
ID
ITEM NO DESCRIPTION
QTY
1
600154 R-929 FLYWHEEL HOLDING TOOL, PLATED STEEL
1
2
701159 PISTON LOCKING TOOL FOR 185CC
1
3
700723 R-927 PULLER - MAGNETO (M38 X 1.5)
1
4
701158 JIG FOR DOS BRACKET DRILLING
1
5
801117 DRILL BIT #30 HIGH SPEED STEEL 2-3/4"LG
1
6
801118 TAP M4X.7 D4 SPRIAL POINT PLUG HIGH SPEED STEEL
1
7
801146 CDI IGNITION TIMING ADJUSTMENT TOOL
1
8
801162 DIS - FRAME DRILLING TOOL
1
Figure 2: Special tools for conversion (available from WATERAX)
ID
ITEM NO DESCRIPTION
QTY
-
600556
DIS MK-3 CONVERSION KIT UPG TO CDI / DOS
1
1
600125
B-7592 ELECTRONIC IGNITION BOX ASSY
1
2
701109
R-668E MAGNETO FOR 185CC
1
3
800073
R-661-CDI STATOR, COIL/ARMATURE ASSEMBLY
1
4
800544
R-150 NUT M6X1.0 HEX FUJI LOCK ZINC
1
5
800408
B-5562-18 CLAMP PLASTIC COATED 9/16" ID
1
6
700593
B-6289-1 DOS PRODUCTION UNIT
1
7
700616
B-6289-2 DOS MK-3 BRACKET
1
8
800443
B-6289-3 SCREW M4X0.7X35 PHILLIPS CHEESE HEAD ZINC
2
9
800402
B-6289-4 SCREW M4X0.7X8 PHILLIPS RAISED CHEESE ZINC
2
10 800413
B-6289-5 SCREW M4X0.7X8 PHILLIPS FLAT ZINC
1
11 800400
B-6289-6 LOCKWASHER M4 EXTERNAL TOOTH ZINC
4
-
801116
CABLE TIE 4" NYLON BLACK
3
-
701161
USER INST DIGITAL IGNITION SOLUTION DIS
1
