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12 

WINCH PARTS LIST  (S8000) 

No. 

Part # 

Qty 

Description 

Remark 

950100 

Motor Assembly 

 

800001 

Cap Screw M10 x 35 

 

800002 

Lock  Washer Φ10 

 

800003 

Think Flat Washer Φ10 

 

800004 

Hex Flange Nut M10 

 

1200200 

Break / Shaft Assembly 

 

1200005 

Bushing

—Drum 

 

800006 

Tie Bar 

 

800007 

Screw M8 x 10 

 

10 

800008 

Think Flat Washer Φ8 

 

11 

800009 

Cap Screw M8 x 30 

 

12 

1200300 

Drum Assembly 

 

13 

800010 

Screw M5 x18 

 

14 

800011 

Lock  Washer Φ5 

 

15 

1200012 

End Bearing 

 

16 

800013 

Gasket 

 

17 

800014 

Gear

—Ring 

 

18 

800400 

Gear Carrier 

Assembly

Input

 

 

19 

800500 

Gear Carrier Assembly

Intermediate

 

 

20 

800600 

Gear Carrier Assembly

Output

 

 

21 

800015 

Gear

—Input Sun 

 

22 

800016 

Trust Washer 

 

23 

800017 

Gear

—Housing 

 

24 

800018 

Clutch Screw 

 

25 

800019 

Ring Seals 

 

26 

800020 

Clutch Cover 

 

27 

1200021 

Clutch 

 

28 

800RS 

Remote Control Switch

R8

 

 

29 

800800 

Cable Assembly 

 

30 

80WRS 

Wireless Remote Control Switch 

 

31 

800900 

Roller Fairlead 

 

32 

800022 

Mounting Play 

800VS12/800VA12 

33 

800023 

Connecting Piece 

800VS12/800VA12

 

34 

800024 

Connecting Piece 

800VS12/800VA12

 

35 

801300 

Wireless Switch Receiver 

800VS12/800VA12

 

36 

1201400 

Relay with Screw Assembly 

800VS12/800VA12

 

37 

951500 

Cover with Screw Assembly 

800VS12/800VA12

 

38 

800025 

Connecting Piece 

800VS12/800VA12

 

39 

1200026 

Connecting Block 

 

40 

1200027 

Connecting Rod Sets 

 

41 

800028 

Ring Seals 

 

42 

801600 

Control Assembly 

 

43 

800029 

Six angle bar 

 

Содержание SAMURAI S8000

Страница 1: ...SAMURAI NEXT GEN ELECTRIC WINCH S8000 S9500 S12000 S14500 S9500SD S9500HS Assembly Operating Instructions...

Страница 2: ...S LIST S8000 1 2 WINCH ASSEMBLY DRAWING S9500 1 3 WINCH PARTS LIST S9500 1 4 WINCH ASSEMBLY DRAWING S12000 1 5 WINCH PARTS LIST S12000 1 6 WINCH ASSEMBLY DRAWING S14500 1 7 WINCH PARTS LIST S14500 1 8...

Страница 3: ...ests with you the operator Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert against unsafe practices Indicate...

Страница 4: ...pooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the gear train This called free spool Engaging the clutch CLUTCH IN locks the winch into the gear...

Страница 5: ...Mounting Channel using 2 each of the Cap Bolt M10 X 35 Flat Washer Lock Washer and securing with M10 Nut Make sure the bolt is placed through the mounting channel and roller fairlead from inside the...

Страница 6: ...unt the pin back to the Clevis Hook 7 Always use the Hand Saver when free spooling and re spooling the wire rope Using the Hand Saver keeps your hands and fingers away from the rotating drum 8 Check f...

Страница 7: ...Never step over a cable or near a cable under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control an...

Страница 8: ...t to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the...

Страница 9: ...a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a safe place Any winch that appears to be damaged in any way is found t...

Страница 10: ...he clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto...

Страница 11: ...e vehicle in park t Release the tension on the wire rope The winch is not meant to hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wire rope Make sure...

Страница 12: ...on Switch Assembly connected improperly Reinsert switch assembly into the connector Loose battery cable connections Tighten nuts on all cable connections Defective switch assembly Replace switch asse...

Страница 13: ...11 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 14: ...ar Carrier Assembly Output 21 800015 1 Gear Input Sun 22 800016 1 Trust Washer 23 800017 1 Gear Housing 24 800018 1 Clutch Screw 25 800019 1 Ring Seals 26 800020 1 Clutch Cover 27 1200021 1 Clutch 28...

Страница 15: ...13 WINCH ASSEMBLY DRAWING S9500 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 16: ...ar Carrier Assembly Output 21 950015 1 Gear Input Sun 22 950016 1 Trust Washer 23 950017 1 Gear Housing 24 950018 1 Clutch Screw 25 950019 1 Ring Seals 26 950020 1 Clutch Cover 27 1200021 1 Clutch 28...

Страница 17: ...15 WINCH ASSEMBLY DRAWING S12000 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 18: ...ar Carrier Assembly Output 21 1200015 1 Gear Input Sun 22 1200016 1 Trust Washer 23 1200017 1 Gear Housing 24 1200018 1 Clutch Screw 25 1200019 1 Ring Seals 26 1200020 1 Clutch Cover 27 1200021 1 Clut...

Страница 19: ...17 WINCH ASSEMBLY DRAWING S14500 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 20: ...ar Carrier Assembly Output 21 1450015 1 Gear Input Sun 22 1450016 1 Trust Washer 23 1450017 1 Gear Housing 24 1450018 1 Clutch Screw 25 1450019 1 Ring Seals 26 1450020 1 Clutch Cover 27 1450021 1 Clut...

Страница 21: ...19 WINCH ASSEMBLY DRAWING S9500SD 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 22: ...0 1 Gear Carrier Assembly Intermediate 20 95SD0600 1 Gear Carrier Assembly Output 21 95SD0015 1 Gear Input Sun 22 95SD0016 1 Trust Washer 23 95SD0017 1 Gear Housing 24 95SD0018 1 Clutch Screw 25 95SD0...

Страница 23: ...21 WINCH ASSEMBLY DRAWING S9500HS 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 24: ...0 1 Gear Carrier Assembly Intermediate 20 95HS0600 1 Gear Carrier Assembly Output 21 95HS0015 1 Gear Input Sun 22 95HS0016 1 Trust Washer 23 95HS0017 1 Gear Housing 24 95HS0018 1 Clutch Screw 25 95HS0...

Страница 25: ...LE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 125 90 4000 17 78 13 1...

Страница 26: ...nd motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 120 90 3000 13 33 15 4 4 7 17 3 5 3 15...

Страница 27: ...YCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 27 9 8 5 36 1 11 0 45 30 6000 26 67 11 5 3 5 12 1 3 7 200 130 8000 35 56...

Страница 28: ...otor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 11 0 45 30 6000 26 67 11 5 3 5 13 8 4 2 200 130 8000 35 56 7 87 2 4...

Страница 29: ...nd motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 120 90 3000 13 33 15 4 4 7 17 3 5 3 15...

Страница 30: ...TY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V 24V 12V 24V 0 39 4 12 42 6 13 45 31 4000 17 78 15 7 4 8 18 0 5 5 190 100 6000 26 6...

Страница 31: ...e covered by the standard 1 year warranty To obtain service under this warranty the Buyer shall mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a writte...

Страница 32: ...newer design of the same function Please ensure you record the information below Distributor Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product tha...

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