10
1.
If the wire rope has become worn or is beginning to show signs of fraying, it must
be replaced before being used again. To do this, remove the defective rope by
free spooling. Remove the bolt M8x10 on the drum and release the rope.
2.
Insert the end of the new rope and secure the M8 x 10 mm bolt tightly.
3.
Engage the clutch and re-spool the new rope on the drum keeping tension on the
rope as it spools. Ensure that the rope is re-spooling in the under-wind position.
WARNING - Only replace the wire rope with the identical replacement part
recommended by the manufacturer.
TROUBLE SHOOTING
WINCH ASSEMBLY DRAWING(S8000)
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly
connected improperly
-Reinsert switch assembly into the connector.
-Loose battery cable
connections
-Tighten nuts on all cable connections.
-Defective switch
assembly
-Replace switch assembly.
-Defective motor
-Check for voltage at armature port with Switch
pressed. If voltage is present, replace motor.
-Water has entered
motor
-Allow to drain and dry. Run winch until
completely dry.
Motor runs but
cable drum not
turn
-Clutch not engaged
-Turn clutch
to the “In” position. If problem
persists, ask a technician to check and repair.
Motor runs
slowly or without
normal power
-Insufficient current or
voltage
-Operate winch while vehicle motor running.
Motor
overheating
-Winch running for too
long
-Allow winch to cool down periodically.
Motor runs in
one direction
only
-Loose or corroded
battery cable or motor
cable connections.
-Clean and tighten.
-Repair or replace switch assembly.
