manualshive.com logo in svg
background image

 

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the 
winch  to  minimize battery  drain  and maximize power  and  speed of 
the winch.  If the winch is used for a considerable time with the engine 
switched off the battery may be drained and too weak to restart the 
engine 

 

Get to know your winch before you need to use it.  We recommend 
that  you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging 
techniques; the sounds your winch makes under various loads and 
the way the cable spools on the drum, etc. 

 

Inspect the wire rope and equipment before each use.  A frayed or 
damaged  rope  must  be  replaced  immediately.  Use  only 
manufacturer’s  identical  replacement  rope  with  the  exact 
specifications. 

 

Inspect  the  winch  installation  and  bolts  to  ensure  that  all  bolts  are 
tight before each operation. 

 

Never connect the cable back to itself.  This will cause cable damage.  
Always  use  a  snatch  block,  sling  or  chain  of  suitable  strength  as 
shown in the illustrations. 

 

Store the remote control inside your vehicle in a safe place. 

 

Any  winch  that  appears  to  be  damaged  in  any  way,  is  found  to  be 
worn,  or  operates  abnormally  MUST  BE  REMOVED  FROM 
SERVICE UNTIL REPAIRED.  It is recommended that the necessary 
repairs be made by a manufacturer’s authorized repair facility. 

 

Pull  only  on  areas  of  the  vehicle  as  specified  by  the  vehicle 
manufacturer. 

 

Only attachments and/or adapters supplied by the manufacturer shall 
be used. 

RIGGING TECHNIQUES 

Self Recovery 

Locate a suitable anchor such as a strong tree trunk or boulder.   

Always use a sling as an anchor point.  

CAUTION

 Do not attach 

the clevis hook back onto the cable as this could cause damage to 
the cable. 

As shown in Fig 3.1 

 

Do not winch from an acute angle as the wire rope will pile up on 

one side of the drum causing damage to wire rope and the winch.  
Fig 3.2 

Short pulls from an angle can be used to straighten the vehicle.  Long 
pulls  should  be  done  with  the  wire  rope  at  a  90°  angle  to  the 
winch/vehicle. 

 

 

Fig 3.1 

 

Fig 3.2 

Содержание SAMURAI S8000

Страница 1: ...SAMURAI NEXT GEN ELECTRIC WINCH S8000 S9500 S12000 S14500 S9500SD S9500HS Assembly Operating Instructions...

Страница 2: ...S LIST S8000 1 2 WINCH ASSEMBLY DRAWING S9500 1 3 WINCH PARTS LIST S9500 1 4 WINCH ASSEMBLY DRAWING S12000 1 5 WINCH PARTS LIST S12000 1 6 WINCH ASSEMBLY DRAWING S14500 1 7 WINCH PARTS LIST S14500 1 8...

Страница 3: ...ests with you the operator Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert against unsafe practices Indicate...

Страница 4: ...pooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the gear train This called free spool Engaging the clutch CLUTCH IN locks the winch into the gear...

Страница 5: ...Mounting Channel using 2 each of the Cap Bolt M10 X 35 Flat Washer Lock Washer and securing with M10 Nut Make sure the bolt is placed through the mounting channel and roller fairlead from inside the...

Страница 6: ...unt the pin back to the Clevis Hook 7 Always use the Hand Saver when free spooling and re spooling the wire rope Using the Hand Saver keeps your hands and fingers away from the rotating drum 8 Check f...

Страница 7: ...Never step over a cable or near a cable under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control an...

Страница 8: ...t to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the...

Страница 9: ...a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a safe place Any winch that appears to be damaged in any way is found t...

Страница 10: ...he clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto...

Страница 11: ...e vehicle in park t Release the tension on the wire rope The winch is not meant to hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wire rope Make sure...

Страница 12: ...on Switch Assembly connected improperly Reinsert switch assembly into the connector Loose battery cable connections Tighten nuts on all cable connections Defective switch assembly Replace switch asse...

Страница 13: ...11 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 14: ...ar Carrier Assembly Output 21 800015 1 Gear Input Sun 22 800016 1 Trust Washer 23 800017 1 Gear Housing 24 800018 1 Clutch Screw 25 800019 1 Ring Seals 26 800020 1 Clutch Cover 27 1200021 1 Clutch 28...

Страница 15: ...13 WINCH ASSEMBLY DRAWING S9500 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 16: ...ar Carrier Assembly Output 21 950015 1 Gear Input Sun 22 950016 1 Trust Washer 23 950017 1 Gear Housing 24 950018 1 Clutch Screw 25 950019 1 Ring Seals 26 950020 1 Clutch Cover 27 1200021 1 Clutch 28...

Страница 17: ...15 WINCH ASSEMBLY DRAWING S12000 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 18: ...ar Carrier Assembly Output 21 1200015 1 Gear Input Sun 22 1200016 1 Trust Washer 23 1200017 1 Gear Housing 24 1200018 1 Clutch Screw 25 1200019 1 Ring Seals 26 1200020 1 Clutch Cover 27 1200021 1 Clut...

Страница 19: ...17 WINCH ASSEMBLY DRAWING S14500 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 20: ...ar Carrier Assembly Output 21 1450015 1 Gear Input Sun 22 1450016 1 Trust Washer 23 1450017 1 Gear Housing 24 1450018 1 Clutch Screw 25 1450019 1 Ring Seals 26 1450020 1 Clutch Cover 27 1450021 1 Clut...

Страница 21: ...19 WINCH ASSEMBLY DRAWING S9500SD 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 22: ...0 1 Gear Carrier Assembly Intermediate 20 95SD0600 1 Gear Carrier Assembly Output 21 95SD0015 1 Gear Input Sun 22 95SD0016 1 Trust Washer 23 95SD0017 1 Gear Housing 24 95SD0018 1 Clutch Screw 25 95SD0...

Страница 23: ...21 WINCH ASSEMBLY DRAWING S9500HS 14 4 5 2 3 7 15 1 5 4 3 2 6 7 9 12 16 17 21 20 19 18 22 23 25 26 27 24 13 8 11 10 37 36 35 34 32 38 33 39 40 41 30 31 2 4 3 5 28 29 42 43...

Страница 24: ...0 1 Gear Carrier Assembly Intermediate 20 95HS0600 1 Gear Carrier Assembly Output 21 95HS0015 1 Gear Input Sun 22 95HS0016 1 Trust Washer 23 95HS0017 1 Gear Housing 24 95HS0018 1 Clutch Screw 25 95HS0...

Страница 25: ...LE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 125 90 4000 17 78 13 1...

Страница 26: ...nd motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 120 90 3000 13 33 15 4 4 7 17 3 5 3 15...

Страница 27: ...YCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 27 9 8 5 36 1 11 0 45 30 6000 26 67 11 5 3 5 12 1 3 7 200 130 8000 35 56...

Страница 28: ...otor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 24V DC 12V DC 24V DC 0 27 9 8 5 36 1 11 0 45 30 6000 26 67 11 5 3 5 13 8 4 2 200 130 8000 35 56 7 87 2 4...

Страница 29: ...nd motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V 24V 12V 24V 0 36 11 0 44 3 13 5 50 35 2000 8 89 17 4 5 3 20 3 6 2 120 90 3000 13 33 15 4 4 7 17 3 5 3 15...

Страница 30: ...TY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V 24V 12V 24V 0 39 4 12 42 6 13 45 31 4000 17 78 15 7 4 8 18 0 5 5 190 100 6000 26 6...

Страница 31: ...e covered by the standard 1 year warranty To obtain service under this warranty the Buyer shall mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a writte...

Страница 32: ...newer design of the same function Please ensure you record the information below Distributor Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product tha...

Отзывы: